The mix design of ultra-high performance concrete (UHPC) is complicated by the presence of many “ingredients.” The fundamental packing density allows a simpler mix design with fewer ingredients to achieve optimum packing density and dense microstructure. The optimum particle grading increases the flowability of UHPC and eliminates entrapped air. This study presents a simplified particle grading design approach that positively influences the strength, autogenous shrinkage, and microstructure characteristics of UHPC. Carbon nanofibers (CNFs) of superior mechanical properties were added to enhance the strength of UHPC and to reduce its autogenous shrinkage. In addition, ground granulated blast-furnace slag (GGBS) was used as a cement replacement material to reduce the amount of cement in UHPC mixes. Test results showed that the presence of homogeneously dispersed CNF increased the compressive strength and compensated the autogenous shrinkage of UHPC. The findings indicated that an ideal particle distribution, which is close to the modified Andreasen and Andersen grading model, contributed to achieving high compressive strength and CNFs were capable of providing nano-bridges to compensate the shrinkage caused by GGBS.

Expansive or soft soils cause significant geotechnical issues for foundations and subgrades because they show swell–shrink behaviour under wet and dry conditions. These volume changes can result in cracking, heaving, uneven settlement, and structural or pavement damage, ultimately increasing maintenance and repair costs. While traditional Portland cement and lime stabilisers effectively enhance soil strength and reduce swell–shrink behaviour, the cement production process is responsible for only approximately 7%–8% of global CO₂ emissions, prompting a transition toward sustainable alternatives. This comprehensive review consolidates recent advancements in soil stabilisation using industrial by-products, such as fly ash, ground granulated blast furnace slag (GGBS), steel slag, cement kiln dust, silica fume, bottom ash, red mud, waste foundry sand, brick dust, calcium carbide residue, water treatment sludge, etc. These materials leverage pozzolanic and latent hydraulic properties to form C-A-H, C-S-H, and N-A-S-H gels, thereby densifying the soil microstructure, improving CBR (%), UCS, and reducing plasticity and swelling potential. Optimisation studies indicate that industrial waste stabilisers often match or exceed conventional binder performance, GGBS-steel slag combinations yielding 105% higher UCS than ordinary Portland cement, and silica fume enhances cement-stabilised soils by 22% at reduced dosages. However, inherent compositional variability, long-term durability concerns including sulfate attack and freeze–thaw degradation, and the absence of standardised design guidelines restrict large-scale implementation. This review integrates mechanistic, microstructural, and sustainability insights, highlighting the need for durability research, standardised methods, and large-scale field validation to advance industrial waste-based stabilisation within circular construction practices in geotechnical engineering.