In this paper iron tailing sand (TS) are used as aggerate to develop ultra high-performance concrete (UHPC). The mix proportion of UHPC is designed and TS were added by 25%, 50%, 75% and 100% (wt.%, i.e., weight percentage) to replace natural river sand. Firstly, the influence of TS on the slurry behavior was carried out. The experimental result indicates that with the continuously increasing content of TS, the workability of slurry decreases, while the air content increases. Considering the workability, the optimal replacing dosage of TS should be less than 50%. Then, tests for the hardened specimens were taken. The compressive behavior and micro-porosity deteriorate with increasing content of TS, and the compressive strength had a positive linear relationship with the workability, which indicated that the decline the compressive behavior is mainly due to the loss of flowability. Finally, autogenous shrinkages of UHPC with different TS dosage were also tested. At the same time, the micro-structure of specimens was discussed, which was deteriorate with the increasing dosage of TS. Therefore, comprehensively considering the compressive behavior, micro-structure and shrinkage behavior, as much as 50% of the aggregate could be replaced by TS when developing UHPC.

Supplementary cementitious material (SCM) plays an important role in blended cement, and the effect of the particle size and morphology of siliceous supplementary cementitious material on hydration should not be ignored. In this study, 0.5 h and 1 h of wet grinding was applied to pretreat iron ore tailing powder (TP), and the divergence in pozzolanic behavior and morphology were investigated. Then, the treated TPs were used to replace the 30% cement contents in preparing blended cementitious paste, and the impact mechanism of morphology on performance was studied emphatically. M, the autogenous shrinkages of pastes were tested. Finally, hydration reaction kinetics was carried out to explore the hydration behavior, while X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were used to characterize the hydration product properties, respectively. Meanwhile, microscopy intrusion porosimetry (MIP) was also carried out to characterize the pore structures of hardened specimens. Results indicated that wet grinding has a dramatic effect on particle size and morphology, but hardly affects the phase assemblages and pozzolanic reactivity of TP, while the particle shape of TP changes from sub-circular to clavate and, finally, back to sub-circular. The results of hydration reaction kinetics, representing the morphology of particles, had a significant effect on hydration rate and total heat, and compared with the sub-circle one, the clavated particle could inhibit the hydration procedure. With the increasing grinding time, the compressive strength of cementitious paste was increased from 17.37% to 55.73%, and the micro-pore structure became denser; however, the autogenous shrinkage increased.

The ecological impacts of mining and the instability of slopes are the key factors restricting the safe, efficient, and low-carbon production of open-pit mines. This study focused on the ultimate pit limit (UPL) optimization under the concept of sustainability by integrating consideration of the economic benefit, ecological impact, and slope geometry. The integrated UPL optimization model based on the floating cone method was proposed by establishing a quantitative model for ecological impacts arising from open-pit coal mining in arid or semi-arid weak ecological land and a cost calculation model of slope reinforcement based on the Monte Carlo method. The case study revealed that steepening the slope angle of given regions resulted in random variations in the quantity of ore rock and the limit morphology. There was an average economic profit rise of USD 9.54M with every 1° increase in slope angle, but the probability of slope instability and the reinforcement cost grows exponentially. In the arid or semi-arid weak ecological land, the ecological costs exceeded 20% of the mines’ average pure economic gains. The proposed optimization method contributes to obtaining an integrated optimal UPL, improving the benefits and the ore recovery rate.

Utilizing a variety of solid wastes to prepare alkali-activated cementitious materials is one of the principal trends in the development of cementitious materials. Commonly used alkali activation precursors such as granulated blast furnace slag (GBFS) and fly ash (FA) will be less available due to resource pressures. Supply limitation is an important reason to research alternative precursors. To realize the high value-added utilization of copper–molybdenum tailings (CMTs), this study adopted the modified sodium silicate solution as an alkaline activator to activate GBFS-FA-CMTs cementitious system to prepare alkali-activated cementitious materials. The influence of CMTs content on the compressive strength of GBFS-FA-CMTs cementitious system was analyzed, and the mechanism of GBFS-FA-CMTs cementitious system was also analyzed through hydration product types, physical phase composition, and microscopic morphology. The results indicated that a paste with the incorporation of CMTs, S50F30C20 (50% GBFS, 30% FA, 20% CMTs), achieved the highest compressive strength of 79.14 MPa, which was due to the filling effect of the CMTs and the degree of participation in the reaction. Pastes with different contents of CMTs, while maintaining a constant CBFS content, exhibited similar strength development. Excessive amounts of CMTs could result in reduced compressive strength. Microstructural analysis revealed that the hydration products were structurally altered by the addition of CMTs. In addition to ettringite, quartz, C(-N)-S-H gel, and calcite, gaylussite was also formed; moreover, the mass of chemically bound water increased, and the microstructure of reaction products became denser. An excess of CMTs may restrict the growth of the hydration gel, leading to more microstructural defects. The study suggests that CMTs could enhance the compressive strength of hardened paste within an alkali-activated slag-fly ash system, possibly due to a filling effect and participation in the chemical reaction. This research confirms the feasibility of using CMTs in alkali-activated cementitious materials.

In this study, a type of fly ash and iron tailing powder were used as a binary supplementary cementitious material (SCM) and two different mechanically activated procedures, named coalescent activation and separated activation, were carried out to improve the pozzolanic reactivity. Then, three binary supplementary cementitious materials were used to replace 30 wt% of ordinary Portland cement to develop cemented mortars, and the compressive strength, hydration products, and micro-structure were studied. The experimental results indicated that the activated supplementary cementitious materials increased the compressive strengths of the mortars by 5.4% and 13.2%, negligibly changed the hydration product types, and impacted the quantity only. The application of SCMs also prolonged the setting time and decreased the hydration rate, profiting the application. Simultaneously, the micro-pore structure was ameliorated, and the porosity decreased. Therefore, comprehensively considering the improved mechanical behavior and inexpensive cost, the activated binary SCM can be considered an ecological and economical admixture, especially for the coalescent activation procedure.