This research work reports the effect of boron micro-additions (180 and 470 ppm) on the solidification structure, magnetic properties and hot ductility behavior of an advanced low-carbon highly alloyed twinning-induced plasticity (TWIP) steel. For this purpose, three experimental TWIP steels were fabricated by melting commercial raw materials and casting into metallic molds. Solidification structure was characterized by means of optical and scanning electron microscopy techniques, and a statistical study was carried out to measure dendrite features. A vibrating sample magnetometer was used, at room temperature, to determine magnetic properties, and a X-ray diffraction analysis was performed in order to identify the related phases during magnetic measurements. Finally, the hot ductility in the as-cast condition was evaluated at 700, 900 and 1100 °C, under a constant strain rate of 0.001 s⁻¹. The results indicate that boron micro-additions cause an overall refining solidification structure and austenitic grain size. However, as the boron content increases, segregation of this element promotes formation of ferrite and ε-martensite, leading to ferromagnetic behavior. Nonetheless, with subsequent hot- and cold-rolling, the single austenitic phase is achieved, and this behavior is eliminated. Hot tensile tests revealed that boron micro-addition is beneficial to the hot ductility behavior. The greatest influence was observed for the higher concentration of boron (470 ppm). In comparison with the steel without boron content, the reduction of area (RA) is more than the triple of the hot workability during straining at 900 °C. Thus, present results demonstrate that boron micro-addition has an excellent potential for refining dendritic microstructure and improving the hot-deformation behavior of present low-carbon highly alloyed TWIP steel.

The objective of this research work is to obtain the hot ductility behavior, and the structural, microstructural and mechanical characteristics of one of the latest generation of AHSS steels, a complex phase (CP) steel microalloyed with boron (0.006 wt.%), processed by hot and cold rolling operations and heat-treated using two different quenching and partitioning (Q&P) treatments, a one-step partitioning (quenching to 420 °C) and the other a two-step partitioning (quenching to 420 °C and reheated to 600 °C). The results show that boron has a marked effect on the solidification process of the CP steel, refining the austenitic grain size. Due to its refinement, the boron-containing steel had better ductility throughout the temperature range examined (700–900 °C), i.e., the hot ductility trough. Thus, the minimum percentage of reduction in area (%RA) value occurring at 800 °C was 43% for the boron-free steel, compared with 58% for the boron-containing steel. Hence, cracking would not be a problem when straightening the strand on continuous casting. The benefit of boron addition on the room temperature properties was found to be very marked for the higher temperature two-step partitioning treatment, giving a yield stress of 1200 MPa, a UTS (ultimate tensile strength) of 1590 MPa and a total elongation above 11%. The final Q&P microstructure, in both one- and two-step partitioning conditions, consisted of retained austenite (RA-γ), martensite and ferrite islands in a bainitic matrix. Furthermore, the boron treated steel on quenching produced a greater amount of RA-γ, which accounted for its better room temperature ductility and produced a martensitic matrix rather than a bainitic one, giving it greater strength. The addition of boron improved the corrosion resistance of this type of third generation AHSS steel.

Friction Stir Welding (FSW) is a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece material. FSW is predominantly used for welding lightweight materials such as aluminum and magnesium alloys. In the present investigation, AA6061-T6 and AZ31B-H24 alloys were joined by FSW using the following parameters: rotational speed of 400, 800, 1200 and 1600 rpm, welding speed of 30 and 60 mm/min and tilt angle of 1° and 3°. In some cases, a tool offset of 1 mm was used into the Mg-based alloy. Microstructural characteristics of the weld joints were analyzed by optical microscopy and scanning electron microscopy. The experimental results show that dissimilar welds can be obtained by placing the AA6061-T6 alloy on the advancing side under two processing conditions: i) without a tool offset using a welding speed of 30 mm/min, a rotational speed of 400 rpm and a tilt angle of 1° (M7) and ii) with a tool offset and a welding speed of 30 mm/min, using a rotational speed of 1200 rpm and a tilt angle of 3° (M3). Al3Mg2 and Al12Mg17 intermetallic compounds were observed in the stir zone. Hardness and tensile strength of joints M7 varied from 76 to 129 HV, and 88.2 MPa respectively, and these properties varied from 95 to 153 HV, and 18.95 MPa in joints M3.

In the present work, a Cr+Mo+Si low-alloyed low-carbon steel was fabricated at laboratory scale and processed to produce multiphase advanced high-strength steels (AHSS), under thermal cycles similar to those used in a continuous annealing and galvanizing process. Cold-rolled steel samples with a microstructure constituted of pearlite, bainite, and martensite in a matrix ferrite, were subjected to an intercritical annealing (817.5 °C, 15 s) and further isothermal bainitic treatment (IBT) to investigate the effects of time (30 s, 60 s, and 120 s) and temperature (425 °C, 450 °C, and 475 °C) on the resulting microstructure and mechanical properties. Results of an in situ phase transformation analysis show that annealing in the two-phase region leads to a microstructure of ferrite + austenite; the latter transforms, on cooling to IBT, to pro-eutectoid ferrite and bainite, and the austenite-to-bainite transformation advanced during IBT holding. On final cooling to room temperature, austenite transforms to martensite, but a small amount is also retained in the microstructure. Samples with the lowest temperature and largest IBT time resulted in the highest ultimate tensile strength/ductility ratio (1230.6 MPa-16.0%), which allows to classify the steel within the third generation of AHSS. The results were related to the presence of retained austenite with appropriate stability against mechanically induced martensitic transformation.

A restorative process, where the nonmetallic fraction from e-waste printed circuit boards is reused as a raw material for the conformation of a new polymer matrix composite with increased properties favoring its industrial applications, is proposed with a zero residues approach. Low density polyethylene pellets and nonmetallic fraction particles were mixed, and due to the generation of static electricity during the mixing process, the nonmetallic particles became attached to the polyethylene pellets; the blended material was fed into a screw extruder, producing filaments of the new composite. Mechanical properties increased as the particles content increased, presenting an ultimate tensile strength going from 20 for the raw low-density polyethylene to more than 60 MPa, and a yield strength that goes from 10 to 50 MPa on the composite with 6.0 wt.% particles. Also, the flammability of the composite improved, reducing its linear burning rate and increasing the time between detachment of two consecutive drops. Nonmetallic fraction particles were oriented in the extrusion direction and had a good adhesion with the polyethylene matrix. These composites can be employed for the production of prototypes using additive manufacture.