Zichang Liu

Dr. Zichang Liu

orcid

Research Focus & Metrics

Academic Career Length

4Years (2023-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

View All Publications
1 January 2024 in Open Physics
Verified
Journal Article
Open access
PDF file
RWRongcai Wang
Rongcai Wang
EDEnzhi Dong
Enzhi Dong
ZCZhonghua Cheng
Zhonghua Cheng
Zichang LiuZichang Liu
Zichang Liu
RWRongcai Wang
Rongcai Wang
Transformer is extensively employed in natural language processing, and computer vision (CV), with the self-attention structure. Due to its outstanding long-range dependency modeling and parallel computing capability, some leading researchers have recently attempted to apply Transformer to intelligent fault diagnosis tasks for mechanical equipment, and have achieved remarkable results. Physical phenomena such as changes in vibration, sound, and heat play a crucial role in the research of mechanical equipment fault diagnosis, which directly reflects the operational status and potential faults of mechanical equipment. Currently, intelligent fault diagnosis of mechanical equipment based on monitoring signals such as vibration, sound, and temperature using Transformer-based models remains a popular research topic. While some review literature has explored the related principles and application scenarios of Transformer, there is still a lack of research on its application in intelligent fault diagnosis tasks for mechanical equipment. Therefore, this work begins by examining the current research status of fault diagnosis methods for mechanical equipment. This study first provides a brief overview of the development history of Transformer, outlines its basic structure and principles, and analyzes the characteristics and advantages of its model structure. Next it focuses on three model variants of Transformer that have generated a significant impact in the field of CV. Following that, the research progress and current challenges of Transformer-based intelligent fault diagnosis methods for mechanical equipment are discussed. Finally, the future development direction of Transformer in the field of mechanical equipment fault diagnosis is proposed.

29 June 2023 in Processes
Verified
Journal Article
Open access
PDF file
Zichang LiuZichang Liu
Zichang Liu
CZCuixuan Zhang
Cuixuan Zhang
EDEnzhi Dong
Enzhi Dong
RWRongcai Wang
Rongcai Wang
SLSiyu Li
Siyu Li
YHYueming Han
Yueming Han
The diesel engine, as the main power source of equipment, faces practical problems in the maintenance process, such as difficulty in fault location and a lack of preventive maintenance techniques. Currently, breakdown maintenance and cyclical preventive maintenance are the main means of maintenance support after a diesel engine failure, but these methods require professional maintenance personnel to carry out manual fault diagnosis, which is time-consuming. Prognostics and health management (PHM), as a new technology in the field of equipment maintenance support, has significant advantages in improving equipment reliability and safety, enhancing equipment maintenance support capability, and reducing maintenance support costs. In view of this, when introducing PHM into diesel engine maintenance support, the research progress and development trend of the key technologies of PHM for diesel engines are carried out with the objective of achieving precise maintenance and scientific management of diesel engines, and the key technologies demand traction. Firstly, the development history of PHM technology is reviewed, and its basic concept and main functions are introduced. Secondly, the system architecture of PHM for diesel engines is constructed, and its key technologies are summarized. Then, the research progress in the field of PHM for diesel engines is reviewed from four aspects: data acquisition, data processing, fault diagnosis, and health status assessment. Finally, the challenges faced by diesel engine PHM in engineering applications are analyzed, effective solutions to address these challenges are explored, and the future development trend is foreseen.

16 July 2023 in Sensors
Verified
Journal Article
Open access
PDF file
SLSiyu Li
Siyu Li
Zichang LiuZichang Liu
Zichang Liu
SLSiyu Li
Siyu Li
RWRongcai Wang
Rongcai Wang
EDEnzhi Dong
Enzhi Dong
ZCZhonghua Cheng
Zhonghua Cheng
The reliability and safety of diesel engines gradually decrease with the increase in running time, leading to frequent failures. To address the problem that it is difficult for the traditional fault status identification methods to identify diesel engine faults accurately, a diesel engine fault status identification method based on synchro squeezing S-transform (SSST) and vision transformer (ViT) is proposed. This method can effectively combine the advantages of the SSST method in processing non-linear and non-smooth signals with the powerful image classification capability of ViT. The vibration signals reflecting the diesel engine status are collected by sensors. To solve the problems of low time-frequency resolution and weak energy aggregation in traditional signal time-frequency analysis methods, the SSST method is used to convert the vibration signals into two-dimensional time-frequency maps; the ViT model is used to extract time-frequency image features for training to achieve diesel engine status assessment. Pre-set fault experiments are carried out using the diesel engine condition monitoring experimental bench, and the proposed method is compared with three traditional methods, namely, ST-ViT, SSST-2DCNN and FFT spectrum-1DCNN. The experimental results show that the overall fault status identification accuracy in the public dataset and the actual laboratory data reaches 98.31% and 95.67%, respectively, providing a new idea for diesel engine fault status identification.

10 February 2024 in Processes
Verified
Journal Article
Open access
PDF file
SLSiyu Li
Siyu Li
Zichang LiuZichang Liu
Zichang Liu
YYYunbin Yan
Yunbin Yan
KHKai Han
Kai Han
YHYueming Han
Yueming Han
SMShifei Ma
Shifei Ma
Regarding the difficulty of extracting fault information in the faulty status of UAV (unmanned aerial vehicle) engines and the high time cost and large data requirement of the existing deep learning fault diagnosis algorithms with many training parameters, in this paper, a small-sample transfer learning fault diagnosis algorithm is proposed. First, vibration signals under the engine fault status are converted into a two-dimensional time-frequency map by multiple simultaneous squeezing S-transform (MSSST), which reduces the randomness of manually extracted features. Second, to address the problems of slow network model training and large data sample requirement, a transfer diagnosis strategy using the fine-tuned time-frequency map samples as the pre-training model of the ResNet-18 convolutional neural network is proposed. In addition, in order to improve the training effect of the network model, an agent model is introduced to optimize the hyperparameter network autonomously. Finally, experiments show that the algorithm proposed in this paper can obtain high classification accuracy in fault diagnosis of UAV engines compared to other commonly used methods, with a classification accuracy of faults as high as 97.1751%; in addition, we show that it maintains a very stable small-sample migratory learning capability under this condition.

16 November 2023 in Eksploatacja i Niezawodność – Maintenance and Reliability
Verified
Journal Article
Closed access
ZCZhonghua Cheng
Zhonghua Cheng
RWRongcai Wang
Rongcai Wang
Zichang LiuZichang Liu
Zichang Liu
EDEnzhi Dong
Enzhi Dong
SLSiyu Li
Siyu Li
ZCZhonghua Cheng
Zhonghua Cheng
This paper tries to introduce a new intelligent method for the early fault diagnosis of diesel engines. Firstly, infrared thermography (IRT) is introduced into diesel engine condition monitoring, then infrared images of diesel engines in four health states, such as normal condition,...

1 October 2025 in Journal of Systems Engineering and Electronics
Verified
Journal Article
Closed access
EDEnzhi Dong
Enzhi Dong
ZCZhonghua Cheng
Zhonghua Cheng
Zichang LiuZichang Liu
Zichang Liu
XZXi Zhu
Xi Zhu
ZCZhonghua Cheng
Zhonghua Cheng
YBYongsheng Bai
Yongsheng Bai
Performance-based warranties (PBWs) are widely used in industry and manufacturing. Given that PBW can impose financial burdens on manufacturers, rational maintenance decisions are essential for expanding profit margins. This paper proposes an optimization model for PBW decisions for systems affected by Gamma degradation processes, incorporating periodic inspection. A system performance degradation model is established. Preventive maintenance probability and corrective renewal probability models are developed to calculate expected warranty costs and system availability. A benefits function, which includes incentives, is constructed to optimize the initial and subsequent inspection intervals and preventive maintenance thresholds, thereby maximizing warranty profit. An improved sparrow search algorithm is developed to optimize the model, with a case study on large steam turbine rotor shafts. The results suggest the optimal PBW strategy involves an initial inspection interval of approximately 20 months, with subsequent intervals of about four months, and a preventive maintenance threshold of approximately 37.39 mm wear. When compared to common cost-minimization-based condition maintenance strategies and PBW strategies that do not differentiate between initial and subsequent inspection intervals, the proposed PBW strategy increases the manufacturer's profit by 1% and 18%, respectively. Sensitivity analyses provide managerial recommendations for PBW implementation. The PBW strategy proposed in this study significantly increases manufacturers' profits by optimizing inspection intervals and preventive maintenance thresholds, and manufacturers should focus on technological improvement in preventive maintenance and cost control to further enhance earnings.