Magnesium (Mg)-based biomaterials are promising candidates for bone and tissue regeneration. Alloying and surface modifications provide effective strategies for optimizing and tailoring their degradation kinetics. Nevertheless, biocompatibility analyses of Mg-based materials are challenging due to its special degradation mechanism with continuous hydrogen release. In this context, the hydrogen release and the related (micro-) milieu conditions pretend to strictly follow in vitro standards based on ISO 10993-5/-12. Thus, special adaptions for the testing of Mg materials are necessary, which have been described in a previous study from our group. Based on these adaptions, further developments of a test procedure allowing rapid and effective in vitro cytocompatibility analyses of Mg-based materials based on ISO 10993-5/-12 are necessary. The following study introduces a new two-step test scheme for rapid and effective testing of Mg. Specimens with different surface characteristics were produced by means of plasma electrolytic oxidation (PEO) using silicate-based and phosphate-based electrolytes. The test samples were evaluated for corrosion behavior, cytocompatibility and their mechanical and osteogenic properties. Thereby, two PEO ceramics could be identified for further in vivo evaluations.

PVD technologies, including vacuum arc evaporation and DC-magnetron sputtering, have been utilized in industrial settings since the early 1980s for depositing protective coatings. These coatings encompass a range of materials such as metal nitrides, carbonitrides, oxides, oxynitrides, and DLC, serving diverse applications such as cutting and forming tools, automotive components, and decoration. Vacuum arc evaporation generates a highly energized and ionized particle flux toward the substrate, while “classical” gas-ion-dominated direct current magnetron sputtering (DCMS) has limitations in generating ionized and energetic species of the sputtered target material. The development of High-Power Impulse Magnetron Sputtering (HiPIMS) has exhibited significant potential in addressing DCMS's limitations by enabling the production of highly energetic particles. This innovation, with its industrial applicability for protective coatings, was introduced around 2010. This paper aims to provide an industrial perspective on HiPIMS, serving as a guide for scientists and engineers in comprehending and implementing HiPIMS solutions. It covers historical context and fundamental characteristics. Basic features as well as state-of-the-art configurations of PVD systems are also described. Graphical representations of experimental results illustrate HiPIMS features, including operational modes, deposition rate effects, thickness uniformity, and sustainability, particularly in terms of energy efficiency. The discussion focuses on the application prospects, advantages, and constraints of industrially applied HiPIMS protective coatings, emphasizing cutting and forming tools, within the context of the findings presented.

In the metalworking industry, different processes and applications require the utilisation of custom designed tools. The selection of the appropriated substrate material and its pre-treatment as well as the protective coating are of great importance in the performance and life time of forming tools, dies, punches and coated parts in general. TiAlN and CrAlN coatings have been deposited onto the hot work tool steel AISI H11 by means of Direct Current Magnetron Sputtering. Prior to the deposition, the steel substrate was modified by the implementation of three different pre-treatments: nitriding of the annealed substrate [Nitr.], heat treatment of the steel (quenching and double tempering) [HT] and nitridation subsequent to a heat treatment of the substrate [HT + Nitr.]. The purpose of this research is to obtain valuable information on the microstructural properties and tribomechanical behaviour of two of the most promising ternary transition metal nitride coatings, TiAlN and CrAlN, when deposited on the AISI H11 steel with different initial properties. The different pre-treatments performed to the steel prior to the deposition favour the tailoring during the design and construction of tools for specific applications. The microstructure, the adhesion and the wear resistance of TiAlN coatings were highly influenced by the substrate preparation. Contrarily, CrAlN results were more independent of the substrate preparation and no high influences were found. For instance, the adhesion of the TiAlN coating varied from 17 to 43 N for the coating deposited onto the HT + Nitr. substrate and the HT substrate respectively, while the lowest and highest adhesion of the CrAlN coating varied between 42 and 53 N for the HT and the HT + Nitr. respectively. Likewise, the wear coefficient of the CrAlN were ten times smaller than those found for the TiAlN coatings, presumably due to the presence of hex-AlN phases and the small differences on the Young´s Modulus of the substrate and the CrAlN coatings.