Epoxy resin thermosets (ERTs) are an important class of polymeric materials. However, owing to their highly cross-linked nature, they suffer from poor recyclability, which contributes to an unacceptable level of environmental pollution. There is a clear need for the design of inherently recyclable ERTs that are based on renewable resources. We present the synthesis and closed-loop recycling of a fully lignocellulose-derivable epoxy resin (DGF/MBCA), prepared from dimethyl ester of 2,5-furandicarboxylic acid (DMFD), 4,4′-methylenebis(cyclohexylamine) (MBCA), and glycidol, which displays excellent thermomechanical properties (a glass transition temperature of 170°C, and a storage modulus at 25°C of 1.2 gigapascals). Notably, the material undergoes methanolysis in the absence of any catalyst, regenerating 90% of the original DMFD. The diamine MBCA and glycidol can subsequently be reformed by acetolysis. Application and recycling of DGF/MBCA in glass and plant fiber composites are demonstrated.
While the Michael addition has been employed for more than 130 years for the synthesis of a vast diversity of compounds, the reversibility of this reaction when heteronucleophiles are involved has been generally less considered. First applied to medicinal chemistry, the reversible character of the hetero-Michael reactions has recently been explored for the synthesis of Covalent Adaptable Networks (CANs), in particular the thia-Michael reaction and more recently the aza-Michael reaction. In these cross-linked networks, exchange reactions take place between two Michael adducts by successive dissociation and association steps. In order to understand and precisely control the exchange in these CANs, it is necessary to get an insight into the critical parameters influencing the Michael addition and the dissociation rates of Michael adducts by reconsidering previous studies on these matters. This review presents the progress in the understanding of the thia-Michael reaction over the years as well as the latest developments and plausible future directions to prepare CANs based on this reaction. The potential of aza-Michael reaction for CANs application is highlighted in a specific section with comparison with thia-Michael-based CANs.
Since the seminal works on thermoreversible covalent networks followed by the discovery of vitrimers by L. Leibler and co-workers in 2011, numerous chemistries and strategies have flourished to design covalent adaptable networks (CANs) thus opening a novel research field. Using reversible covalent bonds that have been known for decades in molecular chemistry, CANs combine both the rheological characteristics of thermosets (chemically cross-linked networks, insoluble and infusible) and those of thermoplastics (entangled polymer chains able to be dissolved and to flow above their glass transition temperature). The aim of this tutorial review is to provide polymer chemists with guidelines to precisely and properly characterize CANs. Depending on the nature of the exchange mechanism (dissociative, associative, or a combination of both), on the kinetics of exchange, and on the cross-link density, characteristic relaxation times can vary from less than a second to a few hours. The time scale and distribution of relaxation times influence the rheological experiments and models that should be used. The present didactic review provides, from the rich recent literature, a guideline for adequate material characterizations and rheological measurements (and theoretical models applicable) that have been used to study CAN viscoelastic and thermomechanical properties.