The moisture content of black tea is an important factor affecting its suitability for processing and forming the unique flavor. At present, the research on the moisture content of black tea mainly focuses on a single withering step, but the research on the rapid detection method of moisture content of black tea applicable to the entire processing stage is ignored. This study is based on a miniaturized near-infrared spectrometer(micro−NIRS) and establishes the prediction models for black tea moisture content through machine learning algorithms. We use micro−NIRS for spectroscopic data acquisition of samples. Linear partial least squares (PLS) and nonlinear support vector regression (SVR) were combined with four spectral pre−processing methods, and principal component analysis (PCA) was applied to establish the predictive models. In addition, we combine the gray wolf optimization algorithm (GWO) with SVR for the prediction of moisture content, aiming to establish the best prediction model of black tea moisture content by optimizing the selection of key parameters (c and g) of the kernel function in SVR. The results show that SNV, as a method to correct the error of the spectrum due to scattering, can effectively extract spectral features after combining with PCA and is better than other pre−processing methods. In contrast, the nonlinear SVR model outperforms the PLS model, and the established mixed model SNV−PCA−GWO−SVR achieves the best prediction effect. The correlation coefficient of the prediction set and the root mean square error of the prediction set are 0.9892 and 0.0362, respectively, and the relative deviation is 6.5001. Experimental data show that the moisture content of black tea can be accurately and effectively determined by micro-near-infrared spectroscopy.

As a crucial stage in the processing of black tea, rolling plays a significant role in both the color transformation and the quality development of the tea. In this process, the production of theaflavins, thearubigins, and theabrownins is a primary factor contributing to the alteration in color of rolled leaves. Herein, tea pigments are selected as the key quality indicators during rolling of black tea, aiming to establish rapid detection methods for them. A machine vision system is employed to extract nine color feature variables from the images of samples subjected to varying rolling times. Then, the tea pigment content in the corresponding samples is determined using a UV-visible spectrophotometer. In the meantime, the correlation between color variables and tea pigments is discussed. Additionally, Z-score and PCA are used to eliminate the magnitude difference and redundant information in original data. Finally, the quantitative prediction models of tea pigments based on the images’ color features are established by using PLSR, SVR, and ELM. The data show that the Z-score–PCA–ELM model has the best prediction effect for tea pigments. The Rp values for the model prediction sets are all over 0.96, and the RPD values are all greater than 3.50. In this study, rapid determination methods for tea pigments during rolling of black tea are established. These methods offer significant technical support for the digital production of black tea.

The intelligent perception of moisture content (MC) for tea leaves during the black tea withering process is an unsolved task because of the acquisition of limited sample characteristic information. In this study, both the external and internal features of withering samples were simultaneously acquired based on near-infrared spectroscopy (NIRS) and machine vision (MV) technology. Different data fusion strategies, including low-, middle- and high-level strategies, were employed to integrate two types of heterogeneous information. Subsequently, the different fused features were combined with a support vector regression (SVR) algorithm to establish the moisture perception models of withering leaves. The middle-level-variable iterative space shrinkage approach (VISSA) displayed the best performance with 5.7705 for the relative percent deviation (RPD). Therefore, the proposed multi-information fusion strategy could achieve an intelligent perception of tea leaves in the black tea withering process. The integration of NIRS and MV technology overcomes the limitations of single-technology approaches in black tea withering assessment, providing a robust methodology for precision processing and targeted quality control of black tea.

Rolling is a critical step in the processing of black tea, marking the beginning of fermentation. At this stage, the formation of tea pigments causes significant changes in the color of the processed leaves, laying the essential groundwork for the development of color and flavor quality components in subsequent fermentation processes. However, the rapid and non-destructive sensing of tea pigments during black tea rolling remains challenging. This study focused on black tea products undergoing rolling as its research subject, utilizing electrical characteristic detection technology to collect time-series electrical parameters of rolling leaves at various testing frequencies. The original electrical parameters were preprocessed using multiplicative scatter correction (MSC), min-max normalization (Min-Max), and smoothing (Smooth). Various selection methods, including the competitive adaptive reweighting algorithm (CARS), uninformative variable elimination (UVE), and the variable combination population analysis and iterative retained information variable algorithm (VCPA-IRIV), were employed to identify electrical parameters relevant to the targeted attributes. Quantitative prediction models for the content of tea pigments were established using partial least squares regression (PLSR) and support vector machine regression (SVR). The results demonstrated that the Smooth-VCPA-IRIV-SVR model exhibited superior performance in predicting the contents of theaflavins (TFs), thearubigins (TRs), and theabrownins (TBs). Correlation coefficients of prediction (R_p) all exceeded 0.99, and Relative prediction deviation (RPD) values were all above 6.5, indicating that the model enables rapid and non-destructive detection of tea pigment content during black tea rolling. These findings provide preliminary technical support and reference for the digital production of black tea.

Efficient and convenient intelligent online detection methods can provide important technical support for the standardization of processing flow in the tea industry. Hence, this study focuses on the key chemical indicators—tea pigments in the rolling process of black tea as the research object, and uses multi-source information fusion methods to predict the changes of tea pigments content. Firstly, the tea pigments content of the samples under different rolling time series of black tea is determined by system analysis methods. Secondly, the spectra and images of the corresponding samples under different rolling time series are simultaneously obtained through the portable near-infrared spectrometer and the machine vision system. Then, by extracting the principal components of the image feature information and screening characteristic wavelengths from the spectral information, low-level and middle-level data fusion strategies are chosen to effectively integrate sensor data from different sources. At last, the linear (PLSR) and nonlinear (SVR and LSSVR) models are established respectively based on the different characteristic data information. The research results show that the LSSVR based on middle-level data fusion strategy have the best effect. In the prediction results of theaflavins, thearubigins, and theabrownins, the correlation coefficients of the testing sets are all greater than 0.98, and the relative percentage deviations are all greater than 5. The complementary fusion of the spectrum and image information effectively compensates for the problems of information redundancy and feature missing in the quantitative analysis of tea pigments content using the single-modal data information.