End-of-life tires (ELT) are a worldwide problem. Rubber, steel, and different textile fibers are the by-products of ELT. Unlike rubber and steel, waste tire textile fibers (WTTF) are disposed of in landfills or burned. This study developed an additive made with WTTF to be incorporated into conventional hot mix asphalt (HMA), and its performance properties were evaluated. First, a characterization of the WTTF used was made and a manufacture protocol was established. Then, a reference HMA was designed and mixtures with different addition percentages (2%, 5% and 8%) of the WTTF-based additive were evaluated. The mechanical properties studied were stiffness modulus, moisture susceptibility, rutting resistance, stripping, and cracking resistance. The results indicated that the addition of the 2% and 5% WTTF-based additive improved these performance properties. Moreover, all addition percentages of the WTTF-based additive evaluated demonstrated a decrease of over 29% in permanent deformation according to the Hamburg Wheel Tracking Test. Thus, the use of the WTTF would not only be valuing a waste, but an asphalt mixture with improved properties would be obtained, contributing to the circular economy by reusing a material and prolonging the useful life of the asphalt mixture.

Stone Mastic Asphalts (SMA) are asphalt mixes with discontinuous granulometry and a high content of asphalt binder. In order to prevent draindown of the asphalt binder and ensure good performance, these mixes must be strengthened with cellulose or mineral fibres and/or polymer additives. This study was designed to evaluate the effect of a granular additive based on waste tyre textile fibres (WTTF), developed as a replacement for cellulose commercial additives in SMA mixes. Use of the WTTF-based additive will encourage the development of sustainable mixes by recycling a by-product of end-of-life tyres (ELT), which currently constitute a major environmental problem around the world. To this end, in the present experimental study we evaluated the replacement of cellulose-based commercial fibre with different percentages of WTTF-based additive (0%, 50%, 75%, 100%) in an SMA asphalt mix. The following design and performance properties were evaluated: resistance to cracking, stiffness modulus, sensitivity to moisture, and resistance to permanent deformation. The results indicated that replacing 100% of the cellulose commercial additive in the SMA mix by the WTTF-based additive allowed the mix to meet its design properties and showed good performance in the mechanical properties evaluated, with behaviour similar to that of the reference SMA mix.

This study investigates the industrial validation of a granular additive derived from waste tire textile fibers (WTTF) developed to replace the conventional cellulose stabilizing additive in stone mastic asphalt (SMA) mixtures while enhancing their mechanical performance. Building on previous laboratory-scale findings, this work evaluates the feasibility and mechanical behavior of this recycled-fiber additive under real asphalt-plant production conditions, advancing a sustainable solution aligned with circular economy principles. Three asphalt mixtures were fabricated in a batch plant: a reference SMA (SMA-R) containing a commercial cellulose additive, an SMA incorporating the WTTF additive (SMA-F), and a reference hot mix asphalt (HMA-R). The WTTF additive was incorporated in a 1:1 proportion relative to the cellulose additive. Performance was assessed through tests of cracking resistance (Fénix test), stiffness modulus, fatigue resistance (four-point bending test), moisture susceptibility (ITSR), and resistance to permanent deformation (Hamburg wheel tracking). Industrial validation results showed that the SMA-F mixture met the design criteria and achieved superior mechanical performance relative to the reference mixtures. In particular, SMA-F exhibited greater ductility and toughness at low temperatures, reduced susceptibility to moisture-induced damage, and higher fatigue resistance, with an increase in fatigue durability of up to 44% compared to SMA-R. The results confirm that the WTTF additive is both feasible and scalable for industrial production, offering a solution that not only improves pavement mechanical performance but also promotes the valorization of a challenging waste material.