In this paper, the outer rotor permanent magnet brushless DC motor (BLDC) with halbach magnet array was studied to im-prove the power characteristics of BLDC for drones. First, the BLDC motor applied to the currently commercial drone was se-lected as the target model and improved design was carried out. Spec generation was carried out for target BLDC model and the base model was designed and manufactured. Based on the base model, am improved design was applied using the halbach mag-net array using Response Surface Method (RSM). Applying the halbach magnet array can reduce the leakage flux and improve the efficiency by reducing the iron loss of the motor. In addition, the design for reducing the weight of the motor was carried out using RSM. It was confirmed by Finite Element Analysis (FEA) that the power characteristics of the designed improved model improved compared to the target BLDC model.

Recently, electric power consumption has increased rapidly owing to the development of electric devices, and thus environmental problems such as global warming have come to the fore. Therefore, developed and developing countries are preparing various measures to prevent global warming. Minimum energy performance standards (MEPS) are one of the representative measures. MEPS is an efficiency regulation for induction motors that limits the minimum efficiency with regard to the power of the induction motors, in order to save energy. Studies have been conducted on induction motors to improve the efficiency and to satisfy MEPS. However, It is very difficult to satisfy the efficiency of induction motor for MEPS. Therefore, synchronous reluctance motors (SynRMs) are actively being studied to replace induction motors. In this paper, a SynRM is designed using a Kw-map. Moreover, to improve the output characteristics, the rib thickness of the SynRM is optimized using the response surface method. Finally, the validity of the design method, proposed in this paper is verified with a real test using the prototype.

This paper presents the design of an ultra-high speed PM Motor/Generator driven at a rated output and speed of 10kW and 70,000 rpm, respectively, for use in an Electric-Turbo Compounding System (E-TCS). When designing the very-high speed Motor/Generator, the mechanical and structural safety of the rotor and losses that occur when the motor operates at high speed should be considered for safe operation. In this paper, the optimal design of the ultra-high speed PM motor is performed with Finite Element Analysis (FEA) and structural analysis. Especially, the electromagnetic and structural characteristics based on the sleeve material are analyzed. The optimal design for PM motor, using carbon fiber is proposed not only to reduce the eddy-current loss, which prominently occurs at very-high speed, but also to ensure its structural safety. Finally, the validity of the design method and the effectiveness of the fabricated prototype of PM motor is verified through experimental tests.

Globally, the efficiency of industrial motors is regulated through minimum energy performance standards (MEPS) to reduce energy consumption and CO ₂ emission. Induction motor, used as a representative industrial motor, has a limit to efficiency improvement as the result of the additional copper loss of the rotor. To replace the induction motor, design of synchronous reluctance motor (SynRM) and permanent magnet assisted synchronous reluctance motor (PMa-SynRM), and the application of a small amount of permanent magnet, is actively studied in the industry. However, it is necessary to develop an ultrapremium efficiency motor beyond the superpremium efficiency to fulfill MEPS, which will be strengthened in the future. Therefore, this paper presents the optimal design method of SynRM by using the finite element method and response surface method to achieve superpremium efficiency. Furthermore, the redefinition of the loading ratio with shape parameters, and the design method of PMa-SynRM, using the loading ratio, is proposed to meet the ultrapremium efficiency. It is an effective design method that can shorten the time and process when designing ultrapremium efficiency PMa-SynRM from the existing SynRM, which is already mass-produced.

This paper establishes an analysis method of permanent magnet assistant synchronous motor (PMA SynRM) with asymmetric barrier. In a general motor analysis method, the inductance is calculated using the dq-axis vector diagram. In addition, the characteristics of the motor are analyzed by separating the mag-netic torque and the reluctance torque. However, in an asymmet-ric motor, the magnetic neutral plane (MNP) is shifted because the magnetic permeance is asymmetric. Therefore, it is difficult to analysis the characteristic of the asymmetric motor because it in-volves errors applying the general analysis method. In this paper, the magnetic property of the asymmetric motor is analyzed and the analysis method of asymmetric motor is proposed. To verify the proposed analysis method, PMA SynRM is designed as a conventional model. Furthermore, the magnetic torque and reluc-tance torque are separated through the proposed analysis meth-od. The validity of the proposed analysis method is verified through finite element analysis (FEA) and manufacture of the conventional model.

This paper discusses the design of a synchronous reluctance motor designed to replace a 5.5 kW industrial induction motor. End plates are axially placed at both ends of an industrial motor to fix the lamination of the rotor. It is manufactured from magnetic materials to ensure manufacturing convenience and price advantage. With its construction from magnetic materials, a lower output of the motor due to axial flux leakage is observed. This paper analyzed the drop in output caused by the axial flux leakage in the end plate constructed of magnetic material and methods to compensate for the said output drop. The first method to improve the output degradation problem was to fabricate the end plate as a non-magnetic material. This, however, was found to be inefficient due to the need for different mass production apparatus for the new material. A new method proposed in this paper involved using the end plate constructed of magnetic material but incorporating a new shape to the end plate with the saliency ratio to resolve the decreased output problem. This method converts the magnetic flux leaked in the axial direction into reluctance torque. The 3-D FEA was performed for the validity of the method, and reliability was verified through the production and testing of the actual models.