In this paper, the outer rotor permanent magnet brushless DC motor (BLDC) with halbach magnet array was studied to im-prove the power characteristics of BLDC for drones. First, the BLDC motor applied to the currently commercial drone was se-lected as the target model and improved design was carried out. Spec generation was carried out for target BLDC model and the base model was designed and manufactured. Based on the base model, am improved design was applied using the halbach mag-net array using Response Surface Method (RSM). Applying the halbach magnet array can reduce the leakage flux and improve the efficiency by reducing the iron loss of the motor. In addition, the design for reducing the weight of the motor was carried out using RSM. It was confirmed by Finite Element Analysis (FEA) that the power characteristics of the designed improved model improved compared to the target BLDC model.

As international regulations of motor efficiency are strengthened, the line-start synchronous reluctance motor (LS-SynRM) is being studied to improve the efficiency of the electrical motor in industrial applications. However, in industrial applications, the power factor is also an important performance index, but the LS-SynRM has poor power factor due to the saliency characteristic. In this paper, the rotor design of LS-SynRM is performed to improve the efficiency and power factor. First, the barrier design is performed to improve the efficiency and power factor using the response surface method (RSM). Second, the rotor slot design is performed according to the length of bar for synchronization. Lastly, the rib design is performed to satisfy the power factor and the mechanical reliability. The final model through the design process is analyzed using finite element analysis (FEA), and the objective performance is satisfied. To verify the FEA result, the final model is manufactured, and experiment is performed.

Owing to the development of electric vehicles (EVs), research and development are underway to minimize torque ripple in relation to vibration and noise in EV motors. Although there are various ways to reduce torque ripple, this study analyzes the torque ripple, cogging torque, total harmonic distortion (THD), and magnetic flux density distribution for the three rotor shapes of interior permanent magnet synchronous motors, which are widely employed in EVs. To reduce the torque ripple while retaining the required average torque, the barrier shape is optimized, and wedge skew is applied. First, regarding the rotor barrier shape, torque ripple is primarily reduced by designing the rotor barrier shape with the response surface method, which is an experimental design method. Additionally, the wedge skew shape considering the bidirectional rotation and fabrication was applied to the stator shoe as a step and analyzed using three-dimensional finite element analysis. When designing the wedge skew, the layer subdivision according to the axial length, wedge skew diameter, and wedge skew position was analyzed and improved. The torque ripple reduction method in this paper can be applied not only to motors for EVs or Hybrid EVs (HEVs) but also all types of permanent magnet synchronous motors.

The spoke-type permanent magnet synchronous motor (PMSM), which is a general ferrite magnetic flux-concentrated motor, has a low portion of reluctance torque at the total torque magnitude. Therefore, as a way to increase the reluctance torque, there is a double-layer spoke-type PMSM that can maximize the difference in inductance between the d-axis and the q-axis. However, in the double-layer spoke-type PMSM, cogging torque, torque ripple, and total harmonic distortion (THD) increase with reluctance torque, which is the main cause of vibration and noise. In this paper, a method is proposed that provides the same effect as skew without dividing stages of the permanent magnet by dividing the core of the rotor into two types so that it is easy to manufacture according to the number of stages, unlike extant skew methods. Based on the method, the reduction in cogging torque and THD was verified by finite element analysis (FEA).

This study facilitated the improvement of no-load back electromotive force (back-EMF) wave form, total harmonic distortion (THD) of back-EMF, and torque ripple using a novel skew angle formula, considering the specific order of a no-load THD. In real usage environments, it is taken into consideration for the fully enclosed cooling system and limited inverter switching frequency of urban railway car traction motors. Since the most railway car traction motors use high-withstand voltage rectangular wires in slot-open structure, a no-load back EMF waveform includes large space slot harmonics, which should be smaller as possible. For 6-step control, the no-load back EMF waveform is important because switching for motor control is performed once after the rotor position is determined. To improve the no-load back EMF waveform and THD, two-dimensional and three-dimensional finite element analysis (FEA) were performed using a novel skew angle formula considering specific harmonic order reduction, while the fundamental amplitude was minimally reduced. A prototype with the novel skew was fabricated and verified. In addition, it was designed by calculating a low current density for a fully enclosed cooling system. A temperature saturation experiment was also performed, and successfully verified. Therefore, we suggest that the no-load back EMF characteristics and torque ripple are improved by applying the novel skew angle instead of a traditional skew angle.

This paper establishes an analysis method of permanent magnet assistant synchronous motor (PMA SynRM) with asymmetric barrier. In a general motor analysis method, the inductance is calculated using the dq-axis vector diagram. In addition, the characteristics of the motor are analyzed by separating the mag-netic torque and the reluctance torque. However, in an asymmet-ric motor, the magnetic neutral plane (MNP) is shifted because the magnetic permeance is asymmetric. Therefore, it is difficult to analysis the characteristic of the asymmetric motor because it in-volves errors applying the general analysis method. In this paper, the magnetic property of the asymmetric motor is analyzed and the analysis method of asymmetric motor is proposed. To verify the proposed analysis method, PMA SynRM is designed as a conventional model. Furthermore, the magnetic torque and reluc-tance torque are separated through the proposed analysis meth-od. The validity of the proposed analysis method is verified through finite element analysis (FEA) and manufacture of the conventional model.