Thermoelectric materials, capable of interconverting heat and electricity, are attractive for applications in thermal energy harvesting as a means to power wireless sensors, wearable devices and portable electronics. However, traditional inorganic thermoelectric materials pose significant challenges due to high cost, toxicity, scarcity, as well as brittleness particularly when it comes to applications requiring flexibility. Here, we investigate organic-inorganic nanocomposites that have been developed from bespoke inks which are printed via an aerosol jet printing method onto flexible substrates. For this purpose, a novel in-situ aerosol mixing method has been developed to ensure uniform distribution of Bi2Te3/Sb2Te3 nanocrystals, fabricated by a scalable solvothermal synthesis method, within a poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) matrix. The thermoelectric properties of the resulting printed nanocomposite structures have been evaluated as a function of composition, and the power factor was found to be maximum (~30 µW/mK2) for a nominal loading fraction of 85 wt.% Sb2Te3 nanoflakes. Importantly, the printed nanocomposites were found to be stable and robust upon repeated flexing to curvatures up to 300 m-1, making these hybrid materials particularly suitable for flexible thermoelectric applications.

A novel device structure is developed, which uses easy-to-grow nano scaffold films to localize oxygen vacancies at vertical heterointerfaces. The strategy is to design vertical interfaces using two structurally incompatible oxides, which are likely to generate a high-concentration oxygen vacancy. Non-linear electroresistance at room temperature is demonstrated using these nano scaffold devices. The resistance variations exceed two orders of magnitude with very high uniformity and tunability.

We demonstrate selective growth of ZnO branched nanostructures: from nanorod clusters (with branches parallel to parent rods) to nanotrees (with branches perpendicular to parent rods). The growth of these structures was realized using a three-step approach: electrodeposition of nanorods (NRs), followed by the sputtering of ZnO seed layers, followed by the growth of branched arms using hydrothermal growth. The density, size and direction of the branches were tailored by tuning the deposition parameters. To our knowledge, this is the first report of control of branch direction. The photoelectrochemical (PEC) performance of the ZnO nanostructures follows the order: nanotrees (NTs) > nanorod clusters (NCs) > parent NRs. The NT structure with the best PEC performance also possesses the shortest fabrication period which had never been reported before. The photocurrent of the NT and NC photoelectrodes is 0.67 and 0.56 mA cm⁻² at 1 V vs. Ag/AgCl, respectively, an enhancement of 139% and 100% when compared to the ZnO NR structures. The key reason for the improved performance is shown to be the very large surface-to-volume ratios in the branched nanostructures, which gives rise to enhanced light absorption, improved charge transfer across the nanostructure/electrolyte interfaces to the electrolyte and efficient charge transport within the material.

Aerosol-jet printing allows functional materials to be printed from inks with a wide range of viscosities and constituent particle sizes onto various substrates, including the printing of organic thermoelectric materials on flexible substrates for low-grade thermal energy harvesting. However, these materials typically suffer from relatively poor thermoelectric performance, compared to traditional inorganic counterparts, due to their low Seebeck coefficient, S, and electrical conductivity, σ. Here, we demonstrate a modified aerosol-jet printing technique that can simultaneously incorporate well-dispersed high-S Sb₂Te₃ nanoflakes and high-σ multi-walled carbon nanotubes (MWCNTs) providing good inter-particle connectivity to significantly enhance the thermoelectric performance of poly(3,4-ethylenedioxythiophene) polystyrene sulfonate structures on flexible polyimide substrates. A nominal loading fraction of 85 wt. % yielded a power factor of ∼41 μW/mK², which is among the highest for printed organic-based structures. Rigorous flexing and fatigue tests were performed to confirm the robustness and stability of these aerosol-jet printed MWCNT-based thermoelectric nanocomposites.