The paper focuses on the importance of prompt and efficient process fault detection in contemporary manufacturing industries, where product quality and safety protocols are critical. The study compares the efficiencies of two techniques for process fault detection: Kernel Principal Component Analysis (KPCA) and the observer method. Both techniques are applied to observe water volume variation within a hydraulic system comprising three tanks. PCA is an unsupervised learning technique used for dimensionality reduction and pattern recognition. It is an extension of Principal Component Analysis (PCA) that utilizes kernel functions to transform data into higher-dimensional spaces, where it becomes easier to separate classes or identify patterns. In this paper, KPCA is applied to detect faults in the hydraulic system by analyzing the variation in water volume. The observer method originates from control theory and is utilized to estimate the internal states of a system based on its output measurements. It is commonly used in control systems to estimate the unmeasurable or hidden states of a system, which is crucial for ensuring proper control and fault detection. In this study, the observer method is applied to the hydraulic system to estimate the water volume variations within the three tanks. The paper presents a comparative study of these two techniques applied to the hydraulic system. The results show that both KPCA and the observer method perform similarly in detecting faults within the system. This similarity in performance highlights the efficacy of these techniques and their potential adaptability in various fault diagnosis scenarios within modern manufacturing processes.
1 December 2008 in Journal for Manufacturing Science & Production
Fault diagnosis plays a crucial role in enhancing system dependability and minimizing potential catastrophic consequences for both equipment and human safety. This article presents a research study focused on developing a diagnosis and control approach for discrete event systems using the Petri net Fuzzy Interval (IFPN). The Petri net is utilized as a modeling tool for the target system. The paper describes a case study conducted on an ingredient mixing system, where the objective is to maintain the concentration of ingredients within a valid range. A diagnostic framework is constructed and successfully applied to identify faults in the system. The proposed approach is further validated through simulation tests conducted on a mixing system.
This work is part of the diagnostic field of hybrid dynamic systems (HDS) whose objective is to ensure proper operation of industrial facilities. The study is initially oriented to the modelling approach dedicated to hybrid dynamical systems (HDS). The objective is to look for an adequate model encompassing both aspects (continuous and event). Then, fault diagnosis technique is synthesised using artificial intelligence (AI) techniques. The idea is to introduce a hybrid version combining neural networks and fuzzy logic for residual generation and evaluation. The proposed approach is then validated on three tank system. The modelling and diagnosis approaches are developed using MATLAB/Simulink environment.