The results of systematic studies of the electrospark alloying process with the introduction of dispersed materials into plasma of low-voltage pulsed discharges are presented. Technological methods have been developed for supplying the powder material straight into the treatment zone through a hollow electrode of an anode or from the side, with the electrode-anode periodically contacting the substrate of cathode. It has been established that under the same energy regimes, when powder materials were introduced into the discharge zone, the increase in the mass of the cathode per time unit increases from 10 to 15 times or more. This study presents the process of synthesis of carbide phases (TiC and WC) during electrospark alloying of steel substrates with electrodes made of Ti, W, and graphite, with additional supply powders of these materials into the processing zone. A process has been developed for the synthesis of ternary compounds, so-called MAX-phases: Ti2AlC, Ti2AlN and Ti3SiC2 by electrospark alloying with powder compositions TiAlC, TiAlN and TiSiC. These MAX phases exhibit a unique combination of properties that are characteristic of both metals and ceramics. Energy modes of the processing were optimized, which resulted in high-quality coatings with the maximum content of carbide phases and ternary compounds. It has been established that the energy of electrical pulses during electrospark alloying, when powders of materials are fed into the interelectrode gap, ranges from 0.8 to 3.0 J, depending on their thermal physical properties. High wear and corrosion resistant characteristics of C45 structural steel with such electrospark coatings are obtained. The wear of steel with coatings in comparison with uncoated steel decreased by an average of 5.5–6.0 times. It was estimated the high corrosion resistance of 40X13 steel coated with TiC and WC in 3% NaCl solution. The corrosion current for these coatings is 0.044 and 0.075 A/cm2, respectively, and is significantly less than for coatings made of TiAlC, TiAlN, and TiSiC compositions. X-ray phase and optical metallographic microscopy analyses enabled the display of the amorphous-crystalline nature of the coatings.
12 June 2018 in IOP Conference Series: Materials Science and Engineering
Selective Laser Melting (SLM) represents an Additive Manufacturing method widely used in medical practice, mainly in dental medicine. The powder of 59% Co, 25% Cr, 2.5% W alloy (Starbond CoS Powder 55, S&S Scheftner C, Germany) was processed (SLM) on a Realizer SLM 50 device (SLM Solution, Germany). After laser processing and simple sanding with Al2O3 or two-phase sanding (Al2O3 and glass balls), measurements of surface roughness were conducted. This paper presents the influences exercised by laser power (P = 60 W, 80 W and 100 W), the scanning speed (vscan = 333 mm/s, 500 mm/s and 1000 mm/s) and exposure time (te = 20 µs, 40 µs and 60 µs) on the roughness of surfaces obtained by SLM processing. Based on the experimental results obtained for roughness (Ra), some recommendations regarding the choice of favorable combinations among the values of technological parameters under study in order to obtain the surface quality necessary for subsequent applications of the processed parts (SLM) have been made.
18 September 2018 in IOP Conference Series: Materials Science and Engineering
Corrosion consists in the degradation of a material under the chemical or electrochemical action of the environment where it is located. The investigations performed aimed to highlight the structural modifications produced within the Ni-Cr-Mo alloy of Ugirex III type (Ugin dentaire, France) subjected to electrochemical corrosion in Fusayama-Mayer artificial saliva. The surfaces of the specimens subjected to experimental tests were analysed structurally by scanning electron microscopy (SEM).
1 January 2016 in Environmental Engineering and Management Journal
Corrosion consists in the degradation of a material under the chemical or electrochemical action of the environment where it is placed. The investigations carried out aimed to show the structural modifications produced in Co-Cr-Mo alloy, Robur 400 (Eisenbacher Dental – Waren ED GmbH, Germany) subjected to electrocorrosion in Fusayama-Mayer artificial saliva. The specimens prepared by mechanical polishing were analysed structurally by using a scanning electron microscope. During the tests run we could notice a general corrosion of the surfaces of the specimens made from Robur alloy. Through 2D and 3D microscopy and qualitative determinations of the luminous variation we could notice the effects of electrocorrosion tests on the surface of the metal material.