This research investigates the application of plastic fiber reinforcement in pre-tensioned reinforced concrete railway sleepers, conducting an in-depth examination in both experimental and computational aspects. Utilizing 3-point bending tests and the GOM ARAMIS system for Digital Image Correlation, this study meticulously evaluates the structural responses and crack development in conventional and plastic fiber-reinforced sleepers under varying bending moments. Complementing these tests, the investigation employs ABAQUS’ advanced finite element modeling to enhance the analysis, ensuring precise calibration and validation of the numerical models. This dual approach comprehensively explains the mechanical behavior differences and stresses within the examined structures. The incorporation of plastic fibers not only demonstrates a significant improvement in mechanical strength and crack resistance but paves the way for advancements in railway sleeper technology. By shedding light on the enhanced durability and performance of reinforced concrete structures, this study makes a significant contribution to civil engineering materials science, highlighting the potential for innovative material applications in the construction industry.

The current paper concerns the investigation of CC (Concrete Canvas), a unique building material from the GCCM (geosynthetic cementitious composite mat) product group. The material is suitable for trench lining, trench paving, or even military construction activities, while the authors’ purpose is to investigate the application of the material to road and railway substructure improvement. This research was carried out to verify the material’s suitability for transport infrastructure and its beneficial effects. The authors’ previous study reported that the primary measurements were puncture, compression, and the parameters evaluated in four-point bending (laboratory) tests. However, based on the results, finite element modeling was not feasible because the testing of the composite material in a single layer did not provide an accurate indication. For this reason, the material characteristics required for modeling were investigated. A unique, novel testing procedure and assembly were performed, wherein the material was loaded under quasi-realistic conditions with a crushed stone ballast sample and other continuous particle size distribution samples in a closed polyethylene tube. In addition, the deformation of the material following deformed bonding was measured by computed tomography scanning, and the results were evaluated.

The current paper deals with the numerical investigation of a unique designed pre-stressed reinforced concrete railway sleeper for the design speed of 300 km/h, as well as an axle load of 180 kN. The authors applied different methodologies in their research: traditional hand-made calculations and two types of finite element software. The latter were AxisVM and ABAQUS, respectively. During the calculations, the prestressing loss was not considered. The results from the three methods were compared with each other. The hand-made calculations and the finite element modeling executed by AxisVM software are adequate for determining the mechanical inner forces of the sleeper; however, ABAQUS is appropriate for consideration of enhanced and sophisticated material models, as well as the stress-state of the elements, i.e., concrete, pre-stressed tendons, etc. The authors certified the applicability of these methodologies for performing the dimensioning and design of reinforced concrete railway sleepers with pre-stressing technology. The research team would like to continue their research in an improved manner, taking into consideration real laboratory tests and validating the results from FE modeling, special material models that allow calculation of crackings and their effects in the concrete, and so that the real pattern of the crackings can be measured by GOM Digital Image Correlation (DIC) technology, etc.

Purpose. To prove that the GCCM (geosynthetic cementitious composite mat) – type Concrete Canvas (CC) – is an adequate supplementary layer on the top of the subgrade. As its drainage function is known, this article tries to prove the reinforcement possibility. This layer is relatively thin; nevertheless, it can behave like the geogrids. It is the main path to finding out the opportunity of the interlocking effect and its impact on the railway ballast’s inner shear resistance. Methodology. The laboratory measurements were performed in a multi-level shear box, which allows simulating the multi-level shift of the ballast layer. The tests were planned with and without the CC layer. After shearing, the samples were also tested for load-bearing capacity (E2; according to the Hungarian Standard) and particle breakage. On the other hand, the contact surface between the lowest part of the ballast and CC was also measured by a sophisticated 3D laser scanner (GOM ATOS) and graphically by AutoCAD software. Findings. After the results of the laboratory experiments are analyzed, the following parameters are calculated and determined: 1) the reinforcement ratio as the tangent of the inner shear resistance curves in the 5–15 mm horizontal shearing interval as well as the area under graphs by integration in the 0–40 mm interval; 2) the change in load-bearing capacity of the layer-structure with and without CC; 3) the amount of the cement particles; 4) the amount of the broken particles; 5) contact surface between the lowest layer of ballast and CC; 6) flatness of CC sheets after shearing. Based on the results, the Concrete Canvas provides significant reinforcement to the railway ballast. Originality. Any other type of measurement with Concrete Canvas in a multi-level shear box is unknown. The topic is unique. Practical value. In the future, these results may provide baseline data to verify the suitability of the Concrete Canvas in the railway sub- or superstructure for various types of transport.

Structural simulations of electric motors require precise material models. Laminate stacks that are made of several identical steel sheets are particularly challenging to simulate using FEA. The structural stiffness of laminate stacks usually follows transversal isotropic behavior. Measuring a complete laminate stack used in passenger cars is challenging due to its size and the high testing load needed to reach real loads experienced while in operation. A new method capable of performing such measurements is presented in this article, with the help of equipment normally used for testing structures used in civil engineering. Two sets of exemplary results are presented utilizing this measurement procedure, that were performed on a real automotive rotor laminate stack: axial compression stiffness from a cyclic test, and shear stiffness at various axial preload levels. In the axial compression load case, the loading and unloading curves form a hysteresis, that changes in every test cycle. Shear stiffness shows high dependance on the axial compression preload. After loading and unloading the stack with shear loads, significant plastic deformations remain.

SPECIFIC ASSESSMENT METHOD OF RAILWAY BALLAST PARTICLE DEGRADATION BASED ON UNIQUE LABORATORY TEST