Alkaline water electrolysis (AWE) is a mature hydrogen production technology and there exists a range of economic assessments for available technologies. For advanced AWEs, which may be based on novel polymer-based membrane concepts, it is of prime importance that development comes along with new configurations and technical and economic key process parameters for AWE which might be of interest for further economic assessments. This paper presents an advanced AWE technology referring to 3 different sites in Europe (Germany, Austria, Spain). The focus is on financial metrics, the projection of key performance parameters of advanced AWEs, and further financial and tax parameters. For financial analysis from an investor’s (business) perspective, a comprehensive assessment of a technology not only comprises cost analysis but also further financial analysis quantifying attractiveness and supply/market flexibility. Therefore, based on Cash Flow (CF) analysis, a comprehensible set of metrics may comprise Levelised Cost of Energy or, respectively, Levelised Cost of Hydrogen (LCH) for cost assessment, Net Present Value (NPV) for attractiveness analysis and Variable Cost (VC) for analysis of market flexibility. The German AWE site turns out to perform best in all three financial metrics (LCH, NPV, VC). Though there are slight differences in investment cost and operation and maintenance cost projections for the three sites, the major cost impact is due to the electricity cost. Although investment cost is slightly and labour cost is significantly lower in Spain, the difference can’t outweigh the higher electricity cost compared to Germany. Given the assumption that the electrolysis operators are customers directly and actively participating in power markets, and based on the regulatory framework in the three countries, in this special case electricity cost in Germany is lowest. However, as electricity cost is profoundly influenced by political decisions as well as the implementation of economic instruments for transforming electricity systems toward sustainability, it is hardly possible to further improve electricity price forecasts.

Industrial hydrogen production via alkaline water electrolysis (AEL) is a mature hydrogen production method. One argument in favor of AEL when supplied with renewable energy is its environmental superiority against conventional fossil-based hydrogen production. However, today electricity from the national grid is widely utilized for industrial applications of AEL. Also, the ban on asbestos membranes led to a change in performance patterns, making a detailed assessment necessary. This study presents a comparative Life Cycle Assessment (LCA) using the GaBi software (version 6.115, thinkstep, Leinfelden-Echterdingen, Germany), revealing inventory data and environmental impacts for industrial hydrogen production by latest AELs (6 MW, Zirfon membranes) in three different countries (Austria, Germany and Spain) with corresponding grid mixes. The results confirm the dependence of most environmental effects from the operation phase and specifically the site-dependent electricity mix. Construction of system components and the replacement of cell stacks make a minor contribution. At present, considering the three countries, AEL can be operated in the most environmentally friendly fashion in Austria. Concerning the construction of AEL plants the materials nickel and polytetrafluoroethylene in particular, used for cell manufacturing, revealed significant contributions to the environmental burden.

To solve the challenge of decarbonizing the transport sector, a broad variety of alternative fuels based on different concepts, including Power-to-Gas and Power-to-Liquid, and propulsion systems, have been developed. The current research landscape is investigating either a selection of fuel options or a selection of criteria, a comprehensive overview is missing so far. This study aims to close this gap by providing a holistic analysis of existing fuel and drivetrain options, spanning production to utilization. For this purpose, a case study for Germany is performed considering different vehicle classes in road, rail, inland waterway, and air transport. The evaluated criteria on the production side include technical maturity, costs, as well as environmental impacts, whereas, on the utilization side, possible blending with existing fossil fuels and the satisfaction of the required mission ranges are evaluated. Overall, the fuels and propulsion systems, Methanol-to-Gasoline, Fischer–Tropsch diesel and kerosene, hydrogen, battery-electric propulsion, HVO, DME, and natural gas are identified as promising future options. All of these promising fuels could reach near-zero greenhouse gas emissions bounded to some mandatory preconditions. However, the current research landscape is characterized by high insecurity with regard to fuel costs, depending on the predicted range and length of value chains.

This paper investigates environmental impacts of high pressure alkaline water electrolysis systems. An advanced system with membranes on polymer basis is compared to a state-of-the-art system with asbestos membranes using a Life Cycle Assessment (LCA) approach. For the advanced system, a new improved membrane technology has been investigated within the EU research project “ELYGRID”. Results indicate that most environmental impacts are caused by the electricity supply necessary for operation. During the construction phase cell stacks are the main contributor to environmental impacts. New improved membranes have relatively small contributions to impacts caused by cell construction within the advanced systems. As main outcome the systems comparison illustrates a better ecological performance of the new developed system

Background: To limit climate change and reduce further harmful environmental impacts, the reduction and substitution of fossil energy carriers will be the main challenges of the next few decades. During the United Nations Climate Change Conference (COP28), the participants agreed on the beginning of the end of the fossil fuel era. Hydrogen, when produced from renewable energy, can be a substitute for fossil fuel carriers and enable the storage of renewable energy, which could lead to a post-fossil energy age. This paper outlines the environmental impacts and levelized costs of hydrogen production during the life cycle of water electrolysis technologies. Results: The environmental impacts and life cycle costs associated with hydrogen production will significantly decrease in the long term (until 2045). For the case of Germany, the worst-case climate change results for 2022 were 27.5 kg CO_2eq./kg H₂. Considering technological improvements, electrolysis operation with wind power and a clean heat source, a reduction to 1.33 kg CO_2eq./kg H₂ can be achieved by 2045 in the best case. The electricity demand of electrolysis technologies is the main contributor to environmental impacts and levelized costs in most of the considered cases. Conclusions: A unique combination of possible technological, environmental, and economic developments in the production of green hydrogen up to the year 2045 was presented. Based on a comprehensive literature review, several research gaps, such as a combined comparison of all three technologies by LCA and LCC, were identified, and research questions were posed and answered. Consequently, prospective research should not be limited to one type of water electrolysis but should be carried out with an openness to all three technologies. Furthermore, it has been shown that data from the literature for the LCA and LCC of water electrolysis technologies differ considerably in some cases. Therefore, extensive research into material inventories for plant construction and into the energy and mass balances of plant operation are needed for a corresponding analysis to be conducted. Even for today’s plants, the availability and transparency of the literature data remain low and must be expanded.