In the present work, we represent two thiazolidinediones, namely (Z)-5-(4-methoxybenzylidene) thiazolidine-2,4-dione (MeOTZD) and (Z)-5-(4-methylbenzylidene) thiazolidine-2,4-dione (MeTZD), as corrosion inhibitors for carbon steel (CS) in 1.0 M HCl solution. Techniques for gravimetric methods, electrochemical measurements, and morphological characterization were used to conduct experimental evaluations. Additionally, calculations based on the fundamental principles of Density Functional Theory (DFT) were employed to simulate inhibitor–iron interactions. Experimental results indicated that investigated inhibitors can significantly enhance the corrosion resistance of CS, reaching a performance of 95% and 87% at 5 × 10⁻³ mol/L of MeOTZ and MeTZD, respectively. According to gravimetric and electrochemical experiments, inhibitor molecules obstruct corrosion reactions by adhering to the CS surface, which follows the Langmuir isotherm model. On the other hand, the morphological analysis showed a well-distinguished difference between unprotected and protected CS surfaces as a result of the inhibitors’ addition to HCl. Projected density of states and interaction energies obtained from first-principles DFT simulations indicate that the studied molecules form covalent bonds with iron atoms through charge transfer.

The development of corrosion inhibitors with outstanding performance is a never-ending and complex process engaged in by researchers, engineers and practitioners. The computational assessment of organic corrosion inhibitors’ performance is a crucial step towards the design of new task-specific materials. Herein, the electronic features, adsorption characteristics and bonding mechanisms of two pyridine oximes, namely 2-pyridylaldoxime (2POH) and 3-pyridylaldoxime (3POH), with the iron surface were investigated using molecular dynamics (MD), and self-consistent-charge density-functional tight-binding (SCC-DFTB) simulations. SCC-DFTB simulations revealed that the 3POH molecule can form covalent bonds with iron atoms in its neutral and protonated states, while the 2POH molecule can only bond with iron through its protonated form, resulting in interaction energies of −2.534, −2.007, −1.897, and −0.007 eV for 3POH, 3POH⁺, 2POH⁺, and 2POH, respectively. Projected density of states (PDOSs) analysis of pyridines–Fe(110) interactions indicated that pyridine molecules were chemically adsorbed on the iron surface. Quantum chemical calculations (QCCs) revealed that the energy gap and Hard and Soft Acids and Bases (HSAB) principles were efficient in predicting the bonding trend of the molecules investigated with an iron surface. 3POH had the lowest energy gap of 1.706 eV, followed by 3POH⁺ (2.806 eV), 2POH⁺ (3.121 eV), and 2POH (3.431 eV). In the presence of a simulated solution, MD simulation showed that the neutral and protonated forms of molecules exhibited a parallel adsorption mode on an iron surface. The excellent adsorption properties and corrosion inhibition performance of 3POH may be attributed to its low stability compared to 2POH molecules.

The effectiveness of a copper(II) complex with a Schiff base derived from 2-amino-4-phenyl-5-methylthiazole and salicylaldehyde (APMS) as a corrosion inhibitor for XC18 steel in an HCl solution was investigated. Experimental findings indicated a slight negative correlation between inhibition efficiencies in 1 M HCl and temperature but a positive correlation with both inhibitor concentration and immersion time, respectively. The weight loss measurement revealed that APMS achieved a maximum inhibition rate of 92.07% at 303 K. A fitting analysis demonstrated that APMS adheres to the Langmuir adsorption isotherm. The electrochemical results revealed an enhanced inhibitive performance of APMS, with the efficiency increasing as concentrations increased, ultimately reaching a peak of 94.47% at 5 × 10^-3 mol L^-1. Potentiodynamic polarization measurements revealed that APMS acted as a mixed-type inhibitor without affecting the corrosion mechanism. Scanning electron microscopy investigations of the metal surfaces corroborated the presence of an adsorbed organic layer. Advanced theoretical calculations utilizing density functional theory and first-principles density-functional tight-binding were conducted to gain insights into the behavior of APMS on the metal surface. APMS derives its advantages from crucial inter- and intramolecular interactions, resulting in the formation of a resilient adsorption layer, in line with the experimental findings. It is found that the presence of the APMS-based inhibitor exhibits a significant synergistic corrosion inhibition effect. The current study offers a design direction for enhancing the structural characteristics of Schiff base metal complexes, laying the groundwork for multifunctional frameworks to minimize corrosion rates with considerations for real-world use and cost-efficiency. The ability to replace harmful, expensive constituents with sustainable, and cost-effective organic alternatives represents a significant outcome of this study.

The growing interest in eco-friendly alternatives has sparked research into essential oils as corrosion inhibitors, offering an innovative approach. Investigating their unique properties, researchers aim to advance corrosion engineering for a sustainable future. Despite promising lab results, the exact mechanism of their action in corrosion engineering is not fully understood, highlighting the need for further exploration. Using computational modeling, we explored how grape seed oil (GSO) compounds interact with carbon steel (C38) surfaces, unraveling the inhibitive properties against corrosion. Employing various simulation methods, such as density functional theory (DFT), density functional-based tight-binding (DFTB), and molecular dynamics (MD), this study validates experimental findings and unveils novel insights into the underlying mechanisms of these interactions. Quantitative analysis quantifies the inter- and intramolecular synergistic effect and suggests that the LA@OA promotes the charge-transfer process. DFTB calculations reveal that the synergistic action in the parallel adsorption configuration of LA and OA molecules is sufficiently strong to form a stable adsorption layer on the Fe surface with a large negative value of E_ads (6.74 eV). Experimental results demonstrated that the inhibition performance of GSO extract exhibited a notable increase with increasing concentrations, reaching a higher efficiency of 79% at 0.5 g/L of GSO. EIS results demonstrated that the existence of the GSO inhibitor film increases the resistance of the charge transfer (about 80 Ω cm² at 0.5 g/L), indicating the superior barrier anticorrosion properties of the formed film. The theoretical results validate the exceptional anticorrosion performance and provide compelling evidence of the remarkable ability to prevent corrosion of C38 substrate. The findings offer potential pathways for the development of eco-friendly alternatives and interestingly provide a foundation understanding in the field.

Growing research activity on layered double hydroxide (LDH)-based materials for novel applications has been increasing; however, promoting LDH layer growth and examining its morphologies without resorting to extreme pressure conditions remains a challenge. In the present study, we enhance LDH growth and morphology examination without extreme pressure conditions. By synthesizing Mg-Al LDH directly on plasma electrolytic oxidation (PEO)-treated Mg alloy surfaces and pores at ambient pressure, the direct synthesis was achieved feasibly without autoclave requirements, employing a suitable chelating agent. Additionally, enhancing corrosion resistance involved incorporating electron donor–acceptor compounds into a protective layer, with 8-Hydroxyquinoline-5-sulfonic acid (HQS) that helps in augmenting Mg alloy corrosion resistance through the combination of LDH ion-exchange ability and the organic layer. DFT simulations were used to explain the mutual interactions in the LDH system and provide a theoretical knowledge of the interfacial process at the molecular level.