The lithium iron phosphate (LiFePO4) blade battery is a long, rectangular-shaped cell that can be directly integrated into battery pack systems. It enhances volumetric power density, significantly reduces costs, and is widely utilized in electric vehicles. However, the flat open circuit voltage and significant polarization differences under wide operational temperatures are challenging for accurate voltage modeling of battery management systems (BMSs). In particular, inaccurate state of charge (SOC) estimation may cause overcharging and over-discharging risks. To accurately perceive the SOC of LiFePO4 blade batteries, a SOC estimation method based on the backpropagation neural network-extended Kalman filter (BPNN-EKF) algorithm is proposed. BPNN is a neural network model that utilizes the backpropagation algorithm to update model parameters, while EKF is an optimal estimation algorithm. Firstly, dynamic working condition tests, including the New European Driving Cycle (NEDC) and high-speed working (HSW) condition tests, are conducted under a wide temperature range (−25–43 °C). HSW conditions refer to a simulated operating condition that mimics the driving of an electric vehicle on a highway. The minimum voltage of the battery system is used as the output for training the BPNN model. We derive the Kalman gain by combining the BPNN output voltage. Additionally, the EKF algorithm is employed to correct the SOC value using voltage error information. Concerning long SOC calculation intervals, capacity errors, initial SOC errors, and current and voltage sampling errors, the maximum SOC estimation RMSE is 3.98% at −20 °C NEDC, 3.62% at 10 °C NEDC, and 1.68% at 35 °C HSW. The proposed algorithm can be applied to different temperatures and operations, demonstrating high robustness. This BPNN-EKF algorithm has the potential to be embedded in electric vehicle BMS systems for practical applications.
Renewable energy power generation systems such as photovoltaic and wind power have characteristics of intermittency and volatility, which can cause disturbances to the grid frequency. The battery system of electric vehicles (EVs) is a mobile energy storage system that can participate in bidirectional interaction with the power grid and support the frequency stability of the grid. Lithium iron phosphate (LiFePO4) battery systems, with their advantages of high safety and long cycle life, are widely used in EVs and participate in frequency regulation (FR) services. Accurate assessment of the state of charge (SOC) and remaining available energy (RAE) status in LiFePO4 batteries is crucial in formulating control strategies for battery systems. However, establishing an accurate voltage model for LiFePO4 batteries is challenging due to the hysteresis of open circuit voltage and internal temperature changes, making it difficult to accurately assess their SOC and RAE. To accurately evaluate the SOC and RAE of LiFePO4 batteries in dynamic FR working conditions, a thermal-electric-hysteresis coupled voltage model is built. Based on this model, closed-loop optimal SOC estimation is achieved using the extended Kalman filter algorithm to correct the initial value of SOC calculated by ampere-hour integration. Further, RAE is accurately estimated using a method based on future voltage prediction. The research results demonstrate that the thermal-electric-hysteresis coupling model exhibits high accuracy in simulating terminal voltage under a 48 h dynamic FR working condition, with a root mean square error (RMSE) of only 18.7 mV. The proposed state estimation strategy can accurately assess the state of LiFePO4 batteries in dynamic FR working conditions, with an RMSE of 1.73% for SOC estimation and 2.13% for RAE estimation. This research has the potential to be applied in battery management systems to achieve an accurate assessment of battery state and provide support for the efficient and reliable operation of battery systems.