Recently, wearable electronics for health monitoring have been demonstrated with considerable benefits for early-stage disease detection. This paper reports a flexible, bending-insensitive, bio-compatible and lightweight respiration sensor. The sensor consists of highly oriented carbon nanotube (HO-CNT) films embedded between electro-spun polyacrylonitrile (PAN) layers. By aligning carbon nanotubes between the PAN layers, the sensor exhibits a high sensitivity towards airflow (340 mV/(m/s)) and excellent flexibility and robustness. In addition, the HO-CNT sensor is insensitive to mechanical bending, making it suitable for wearable applications. We successfully demonstrated the attachment of the sensor to the human philtrum for real-time monitoring of the respiration quality. These results indicate the potential of HO-CNT flow sensor for ubiquitous personal health care applications.

A direct process for manufacturing polymer carbon nanotube (CNT)-based composite yarns is reported. The new approach is based on a modified dry spinning method of CNT yarn and gives a high alignment of the CNT bundle structure in yarns. The aligned CNT structure was combined with a polymer resin and, after being stressed through the spinning process, the resin was cured and polymerized, with the CNT structure acting as reinforcement in the composite. Thus the present method obviates the need for special and complex treatments to align and disperse CNTs in a polymer matrix. The new process allows us to produce a polymer/CNT composite with properties that may satisfy various engineering specifications. The structure of the yarn was investigated using scanning electron microscopy coupled with a focused-ion-beam system. The tensile behavior was characterized using a dynamic mechanical analyzer. Fourier transform infrared spectrometry was also used to chemically analyze the presence of polymer on the composites. The process allows development of polymer/CNT-based composites with different mechanical properties suitable for a range of applications by using various resins.

In this paper, the behavior of the cone-jet mode of fluid by electrohydrodynamic atomization (electrospray) is numerically simulated and investigated with the effect of liquid wetting and corona discharge effects. The simulation was performed with contact angle condition to fit the Taylor cone shape by experiments. Experimental data are provided to verify and validate the numerical method, followed by additional analyses on the effects of electrical conductivity, surface tension, flow rate, and fluid viscosity on the electrospray characteristics, including spray current and jet diameter. Numerical results by simulations are in reasonable agreement with experiments and consistent with the literature. Analyses on different contact angles suggest potentially major impacts of this factor on the cone-jet mode in high voltage and low flow rate circumstances. Furthermore, the influence of corona discharge on electrospray is also investigated by both electrospray–corona simulation and experiment using a high-speed camera, yielding a significant improvement in the numerical prediction for Taylor cone formation. Numerical results indicate that liquid wetting on capillary nozzles would be a vital factor for the Taylor cone formation in numerical electrospray–corona discharge studies.

A valveless microfluidic pump using a Lead Zirconate Titanate (PZT) diaphragm-actuated synthetic jet is developed and fabricated. For this present design, a valveless pump structure is developed in which the pump chamber is sealed one side and connected to an emitting nozzle at another side. The design is simulated using the multi-physics approach and then successfully investigated with a prototype produced by a low-cost additive fabrication technique. The device's parameters including the pumping liquid characteristics and the size of PZT membrane are optimized based on its desired performance. The developed device can be applied over a wide range of applications from micro-mixing to fluidic controlling.