The present study investigates the relationship between the near-infrared (NIR) spectral characteristics of cross-linked polyethylene (XLPE) insulation materials and their macroscopic properties, with the aim of establishing a reference framework for non-destructive material aging analysis. Accelerated thermal aging tests were conducted on samples of XLPE cables. These samples underwent Fourier-transform infrared spectroscopy (FTIR), elongation at break (EAB), and tensile strength (TS) tests. The temporal variation curves of the carbonyl index (CI), EAB, and TS were obtained at aging temperatures of 105 °C, 135 °C, 155 °C, and 180 °C. Additionally, NIR spectroscopy was performed on the aged XLPE samples, producing absorbance curves corresponding to different aging times at these temperatures. The absorption peaks of ‘C-H (-CH2-)’ (1730 nm/1764 nm) were analyzed to determine their temporal variation patterns. Finally, a correlation analysis was conducted between the NIR results and those of the FTIR, EAB, and TS tests, revealing numerical relationships between NIR characteristic peaks and FTIR, EAB, and TS data. These quantified correlations demonstrate that NIR can effectively represent macroscopic mechanical properties, thereby simplifying the procedures for monitoring material aging and providing valuable results without requiring destructive testing. Results indicate that there is a certain feasibility in replacing traditional cable aging tests with NIR.
Transmission towers are an important component of the electric system, and their tall structural characteristics make them susceptible to failure under strong winds. Therefore, it is crucial to enhance the wind resistance of the transmission tower structures. This paper uses the finite element method to investigate the influence of a fixture-type reinforcement device (FRD) on the load-bearing performance of the transmission tower structure and explores the effects of different numbers of fixture pairs on the reinforcement. Based on this, the paper further analyzes the stress characteristics and failure modes of a typical tower structure under wind loads in two directions and investigates the influence of different reinforcement lengths on the wind resistance performance of the tower structure. The research results indicate that the FRD can effectively improve the deformation mode and failure characteristics of steel components under axial load. At the same time, using the FRD can effectively reduce the deformation of tower structures under strong wind, and only reinforcing three angled steel components can reduce the tower top displacement by about 55% and more.
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the arm’s length and insulation performance. Therefore, this study proposes a 7-degree-of-freedom (7-DOF) bionic mechanical arm with rigid-flexible coupling, mimicking human arm joints (shoulder, elbow, and wrist) designed for HV live-line operations in concealed cable tunnels. The arm employs a tendon-driven mechanism to remotely actuate joints, analogous to human musculoskeletal dynamics, thereby physically isolating conductive components (e.g., motors) from the mechanical arm. The arm’s structure utilizes dielectric materials and insulation-optimized geometries to reduce peak electric field intensity and increase creepage distance, achieving intrinsic self-insulation. Furthermore, the mechanical design addresses challenges posed by concealed spaces (e.g., shield tunnels and multi-circuit cable layouts) through the analysis of joint kinematics, drive mechanisms, and dielectric performance. The workspace of the proposed arm is an oblate ellipsoid with minor and major axes measuring 1.25 m and 1.65 m, respectively, covering the concealed space in the cable tunnel, while the arm’s quality is 4.7 kg. The maximum electric field intensity is 74.3 kV/m under 220 kV operating voltage. The field value is less than the air breakdown threshold. The proposed mechanical arm design significantly improves spatial adaptability, operational efficiency, and reliability in HV live-line inspection, offering theoretical and practical advancements for intelligent maintenance in cable tunnel environments.
Lithium-ion batteries (LIBs) may experience thermal runaway (TR) under thermal abuse conditions, posing significant safety risks to energy storage systems, electric vehicles, and portable electronics. To ensure the safety of LIB-powered applications, developing an effective TR early warning method is crucial. This study employs polyimide-coated femtosecond fiber Bragg grating (FBG) sensors to investigate TR characteristics in 18,650 LIBs (LiNi1/3Mn1/3Co1/3O2/graphite), including TR onset temperature determination and the evolution of temperature and radial strain at different states of charge (SOCs). Compared with existing studies, the polyimide-coated femtosecond FBGs employed here offer superior breakage resistance and high-temperature tolerance, enabling more precise temperature and strain measurements. For radial strain monitoring obtained during high-temperature-induced LIBs thermal runaway experiments, temperature compensation was achieved using polyimide-coated femtosecond FBG temperature sensors, yielding higher-accuracy strain evolution profiles. Experimental results demonstrate that the higher-SOC LIBs exhibit more severe TR eruptions, with 1.76× higher peak temperatures and 1.3× greater mass loss than low-SOC LIBs. The proposed scheme pioneers an new approach to effective active safety warning of LIBs thermal runaway.