The brittle failure of ceramic coatings limits their application in many fields. To address this issue, a novel armoured ceramic coating was developed to suppress brittle failure. First, an interconnected frame microstructure was micromachined onto the surface of a mild steel substrate using a nanosecond laser. Subsequently, a polymer-derived ceramic slurry was sprayed and sintered to obtain an armoured ceramic coating. The laser-micromachined burr-like microstructure of the substrate facilitated adhesion between the coating and the substrate. The results of the mechanical properties test showed that the armoured coating could withstand more than 20 cycles of water-cooled thermal shock at 600 °C, and the peeling area of the armoured coating was approximately three times less than that of the unarmoured coating under a normal load of 1471 N. The laboratory and field corrosion test results indicated that at high temperatures, the corrosion resistance of the armoured coating was comparable with that of the unarmoured coating and was approximately 10 times higher than that of the uncoated sample. The proposed method will aid in suppressing the brittle failure of ceramic coatings and broaden their scope of application in different fields.
Coherent noise in digital holographic microscopy (DHM) seriously degrades the accuracy of quantitative phase imaging, limiting its applications in fields such as nondestructive testing. However, traditional numerical denoising methods struggle to achieve an ideal balance between noise suppression, detail preservation, and computational efficiency. To address this challenge, we propose a multi-scale attention efficient network (MAENet). This network employs a dual-encoder architecture to achieve complementary extraction of multi-scale features. To efficiently integrate the features from these two branches, a dual-branch dense attention fusion (DDAF) module is designed. It performs a weighted fusion of features from the dual branches via an adaptive attention mechanism and enhances feature representation via dense residual connections, significantly boosting the model’s denoising performance. Furthermore, a hierarchical fusion strategy is adopted to preserve high-frequency details in the shallow layers of the network while performing feature fusion in the deeper layers, thereby maximizing protection of image textures while effectively suppressing noise. To address the lack of paired training data in real-world scenarios, a DHM simulation system capable of simulating the key physical characteristics of coherent noise was constructed. Extensive experiments on the simulated dataset show that MAENet achieves a PSNR of 33.25 dB and an SSIM of 0.93042, outperforming various mainstream denoising algorithms and demonstrating its excellent performance in suppressing coherent noise, providing an effective solution for denoising in coherent imaging systems.