Citric acid, one of the representative chelate compounds, has been widely used as an additive to achieve the highly dispersed metal-supported catalysts. This study aimed to investigate the effect of citric acid concentration on the preparation of the highly dispersed Ni catalysts on mesoporous silica (SBA-15) for the dry reforming of methane. A series of Ni/SBA-15 catalysts with citric acid were prepared using the acid-assisted incipient wetness impregnation method, and the Ni/SBA-15 catalyst as a reference was synthesized via the impregnation method. First of all, the citric acid addition during the catalyst synthesis step regardless of its concentration resulted in highly dispersed Ni particles of ~4–7 nm in size in Ni/SBA-15 catalysts, which had a superior and stable catalytic performance in the dry reforming of methane (93% of CO2 conversion and 86% of CH4 conversion). In addition, the amount of coke formation was much lower in a series of Ni/SBA-15 catalysts with citric acid (~2–5 mgcoke gcat−1 h−1) compared to pristine Ni/SBA-15 catalysts (~22 mgcoke gcat−1 h−1). However, when the concentration of citric acid became higher, the more free NiO species that formed on the SBA-15 support, leading to large Ni particles after the stability test. The addition of citric acid is a very clear strategy for making highly dispersed catalysts, but its concentration needs to be carefully controlled.
Capacitive deionization (CDI) technology is currently considered a potential candidate for brackish water desalination. In this study, we designed iron oxide nanoparticle-incorporated activated carbon (AC/Fe2O3) via a facile and cost-effective hydrothermal process. The as-synthesized material was characterized using several techniques and tested as electrodes in CDI applications. We found that the distinctive properties of the AC/Fe2O3 electrode, i.e., high wettability, high surface area, unique structural morphology, and high conductivity, resulted in promising CDI performance. The electrosorptive capacity of the AC/Fe2O3 nanocomposite reached 6.76 mg g−1 in the CDI process, with a high specific capacitance of 1157.5 F g−1 at 10 mV s−1 in a 1 M NaCl electrolyte. This study confirms the potential use of AC/Fe2O3 nanocomposites as viable electrode materials in CDI and other electrochemical applications.
Tangential-firing boilers develop large swirling fireballs by using pulverized coal and air from the corners of the burner zone. During operation, however, the boiler may experience an uneven air supply between corners; this deforms the fireball, raising various issues concerning performance and structural safety. This study investigated the characteristic boiler performance and the role of burner tilting in a 500 MWe boiler with secondary air (SA) in two corners that are up to 1.9 times larger than those in the other corners. Computational fluid dynamics simulations with advanced coal combustion sub-models were employed with the following two sets of cases: (i) six cases of actual operation to validate the modeling and (ii) sixteen cases for the parametric study of SA flow ratio and burner tilt between −15° and +26°. The results showed that the uneven SA supply deteriorated the boiler performance in various aspects and the burner tilt can be used to alleviate its impact. With a larger SA supply from the left wind box, the mass flow, heat absorption, and O2 concentration were larger in the right half of the heat exchanger sections owing to the rotating flow. The corresponding imbalance in the reaction stoichiometry increased the peak temperature entering the tube bundles by up to 60 °C and NO emissions by 6.7% as compared with normal operations. The wall heat absorption was up to 19% larger on the right and front walls. The high burner tilt of +26° helped alleviate the impact of uneven SA supply on the heat distribution and uniformity of the flow pattern and temperature, whereas a +15° burner tilt was the least favorable.
In the chemical industry, hydrogen (H2) production through steam-methane reforming is a well-established process. With the growing demand for H-fueled vehicles and charging stations, there is a need for compact reformers with efficient heat transfer capabilities. In this study, computational fluid dynamics simulations were performed to evaluate the methane (CH4) conversion and heat transfer efficiency of various reformer designs. These designs include single, double, and triple tubes, each with parallel- and counter-flow configurations between the reformate feed and heat source. The findings revealed substantial disparities in methane conversion between the tube designs and flow configurations. Notably, the triple-tube design outperforms single and double tubes, exhibiting higher methane conversion and improved heat transfer efficiency. This superior performance is attributed to the larger wall area facing the heat source and additional heat recovery from the reformate flowing in the inner annulus. This led to the highest temperature at the catalyst exit among the cases, increasing methane conversion, and the lowest reformate temperature at the reformer tube exit, which is also beneficial for the subsequent water–gas shift reaction process. Installing external fins on the reformer tube provided a more effective enhancement of heat transfer than using internal fins in the catalyst section. Regardless of the tube design employed, the counter-flow configuration consistently enhanced the heat transfer efficiency, resulting in 4.6–11.9% higher methane conversion than the parallel-flow configuration. Consequently, the triple-tube design with the counter-flow configuration achieved the highest methane conversion, offering flexibility in the reformer design, including the potential for lower heat input and a reduced catalyst volume.