Purpose: The purpose of this paper is to establish a simplified model of the closed hydrostatic guideway for the rapid analysis of static and dynamic characteristics. Further, the influence of compressibility and dynamic frequency are taken into consideration in the new dynamic model. Design/methodology/approach: The new model is based on the second kind of Lagrange equation. In this model, the closed hydrostatic guideway is supported by 12 pads, and each oil pad is equivalent to a nonlinear spring-damper system. The equivalent spring coefficient and damper coefficient of the oil pad are extracted by the three different equivalent methods. Finally, the validation experiments of step load response and dynamic stiffness are conducted on a hydrostatic guideway. Findings: For solving the step response, the linear spring-damper model and the nonlinear spring-damper Model 1 are better than the nonlinear spring-damper Model 2. The accuracy of the three methods are very high for static stiffness calculation. For the calculation of dynamic stiffness, the nonlinear spring-damper Model 2 is better than the nonlinear spring-damper Model 1. The linear spring-damper model has low precision for dynamic stiffness calculation, especially at high frequency. The accuracy of the new model is validated by experiments. Originality/value: The equivalent method of nonlinear spring-damper system has higher accuracy. Different equivalent methods should be adopted for different load types. The computational speeds of the new dynamic model with the three methods are much better than finite element method (about ten times).
Ankle sprains are among the most common musculoskeletal injuries. Patients often require systematic rehabilitation training to expedite tissue healing and facilitate joint recovery. However, such training places high demands on medical staff, involves a lengthy process, requires considerable labor, and suffers from a shortage of skilled rehabilitation personnel. To address the need for effective ankle joint dysfunction rehabilitation training, this study analyzes the bone structure and movement mechanism of the ankle. Drawing on the parallel mechanism configuration, we propose a 4UPS-RRR parallel ankle rehabilitation mechanism. The rotation center of the rehabilitation mechanism can be highly coincident with the rotation center of the human ankle joint. The structure and degrees of freedom of the mechanism were designed and analyzed using screw theory. Additionally, a kinematic model of the mechanism was established. The mechanism's workspace was mapped by constraining the linear actuator length and spherical joint rotation angle. Furthermore, the mechanism's dexterity was assessed through the establishment of its Jacobian matrix, with the correctness of the kinematic model verified through simulation. Finally, an experimental platform was utilized to test the maximum range of robot motion, confirming the practicality of the ankle rehabilitation mechanism.
The use of static solution-assisted laser drilling can effectively improve hole roundness, decrease taper angle, and reduce recast layer thickness and hole wall slag adhesion. However, the enormous energy of the laser will evaporate the solution to form a suspension droplet and reduce the quality and efficiency of laser drilling. To deal with this defect, the mist-blowing method was used to reduce the influence of droplets on the taper angle and recast layer. In this work, the effect of wind speed on drilling quality was examined, and laser drilling in air, water, and NaCl solution was carried out to analyse the effect of solution composition on hole wall morphology. The results showed that a speed fan with a proper wind speed that disperses the droplets formed in the processing area can significantly reduce the refraction and scattering of the laser, and the taper angle and roundness of the drilling hole were also reduced by 15.6% and improved by 2.4%, respectively, under the wind speed of 2 m/s. The hole wall morphology showed a thicker recast layer and cracking in air, while it was thinner in water and there was little or no layer in the NaCl solution in the same current. When drilling in NaCl, the taper angle and roundness of the drilling hole were reduced by 4.13% and improved by 2.11%, respectively, compared to water. Due to the mechanical effect of the laser in the NaCl solution, the impact force on the material was much greater than that in water. The solution cavitation effect, generated by the absorption of laser energy, caused an explosive impact on the molten material adhered to the surface of the hole wall. Above all, drilling in the NaCl solution with a current of 200 A and a wind speed of 2 m/s was the optimal condition for obtaining the best processing quality.
The value and direction angle of the perpendicularity error of the thrust surface and bearing bush in hydrostatic thrust bearings directly affect the motion accuracy. In this paper, a rapid onsite measurement method and evaluation model for the value and direction angle of the perpendicularity error of the thrust surface and bearing bush in hydrostatic thrust bearings are presented. The method is validated by comparing experimental measurements with those obtained using a CMM. An analysis of the perpendicularity errors before and after correction shows that at different speeds (10 rpm, 30 rpm, and 50 rpm), the errors in the mean axial and tilt displacements of the thrust bearing are reduced by 68.41% and 35.44%, respectively.
As an important part of a micro-compressed air energy storage system, the scroll expander directly affects the efficiency of the whole energy storage system. The effects of resistance on the efficiency of scroll expander caused by inlet structure and size are discussed with theory analysis and experimental methods in this paper. Micro-compressed air energy storage system has aroused widespread attention because of its pollution-free, high flexibility, in the community, remote areas power supply. Comprehensive experimental work with the selections of different size and structure of the air inlet of the scroll expander was performed with the cutting angle of air inlet chamber of the scroll expander. The results of the experiments are discussed on how exergy efficiency and inlet flow of the scroll expander were affected resulting from the cutting angles dissected. The results show that a maximum value exists for exergy efficiency of the scroll expander. Therefore, the exergy efficiency of the scroll expander can be effectively improved by enlarging the air inlet port dimension and modifying the size of air chamber.
19 April 2024 in Journal of Mechanical Science and Technology