Materials with a disordered atomic structure, often termed glassy materials, are the focus of extensive research due to the possibility of achieving remarkable mechanical, electrochemical, and magnetic properties compared to crystalline materials. The glassy materials are observed to have an improved elastic modulus combined with a higher strength and hardness. Moreover, better corrosion resistance in different mediums is also observed for glassy solids, which is difficult to attain using conventional crystalline materials. As a result, the potential applications of metallic-glass systems are continually increasing. Amorphous materials are usually divided into two categories based upon their size. Materials with a thickness and diameter larger than the millimeter (mm) scale are termed as bulk metallic glass (BMG). However, the brittle nature of the bulk-sized samples restricts the size of metallic-glass systems to the micron (µm) or nanometer (nm) range. Metallic glasses with a specimen size in the scale of either µm or nm are defined as thin-film metallic glass (TFMG). In this review, BMGs and TFMGs are termed as metallic glass or MG. A large number of multi-component MGs and their compositional libraries reported by different research groups are summarized in this review. The formation of a multicomponent metallic glass depends on the constituent elements and the fabrication methods. To date, different unique fabrication routes have been adopted to fabricate BMG and TFMGs systems. An overview of the formation principles and fabrication methods as well as advantages and limitations of conventional MG fabrication techniques is also presented. Furthermore, an in-depth analysis of MG inherent properties, such as glass forming ability, and structural, mechanical, thermal, magnetic, and electrochemical properties, and a survey of their potential applications are also described.

In this study, mechanical and electrochemical performance of borided additively manufactured (AM) and wrought 8620 low alloy steel were investigated and compared to their bare counterparts. The microstructure of borided 8620 exhibited the presence of FeB and Fe₂B phases with a saw tooth morphology. Both AM and wrought samples with boride layers showed a similar performance in hardness, wear, potentiodynamic polarization (PD), electrochemical impedance spectroscopy (EIS), and linear polarization resistance (LPR) experiments. However, borided steels exhibited about an 8-fold increase in Vickers hardness and about a 6-fold enhancement in wear resistance compared to bare ones. Electrochemical experiments of borided specimens (both AM and wrought) in 0.1 M Na₂S₂O₃ + 1 M NH₄Cl solution revealed a 3–6-fold lower corrosion current density, about a 6-fold higher charge transfer resistance, and about a 6-fold lower double-layer capacitance, demonstrating an improved corrosion resistance compared to their bare counterparts. Post-corrosion surface analysis revealed the presence of thick sulfide and oxide layers on the bare steels, whereas dispersed corrosion particles were observed on the borided samples. The enhanced wear and electrochemical performance of the borided steels were attributed to the hard FeB/Fe₂B layers and the reduced amount of adsorbed sulfur on their surface.

In this study, corrosion resistance of TiZrN-coated additively manufactured (3D-printed) 8620 steel has been separately studied in a 60–40 wt% NaNO₃ + KNO₃ molten salt and in an aqueous nitrate salt environment. Microstructural characterization of the as-built bare 3D-printed 8620 sample revealed martensitic microstructures. High-temperature corrosion analysis in molten nitrate salt revealed improved film stability and corrosion resistance of the coating. The coated 3D-printed sample showed no scale of corrosion products, whereas the bare 3D-printed sample exhibited a layer of corrosion products of 2.62 ± 0.24 µm thickness. Potentiodynamic polarization and electrochemical impedance spectroscopy tests in aqueous nitrate salts at room temperature exhibited an ~8-fold decrease in corrosion current density and a ~7-fold increase in charge transfer resistance, indicating enhanced corrosion resistance of the coated 8620. The coated wrought 8620 showed comparable corrosion resistance to that of the coated 3D-printed sample. However, in aqueous solution, the bare 3D-printed sample exhibited localized corrosion, whereas the bare wrought revealed uniform corrosion on the surface.