Zeolites are widely used in diverse applications, including the removal of heavy metals from wastewater. However, separating fine-sized zeolite particles from treated water is often a challenge. In this work, a novel method utilizing a colloidal polyvinyl alcohol (PVA) solution to bind iron oxide nanoparticles to a Linde Type A (LTA) zeolite was used to synthesize magnetic zeolite. Different zeolite–iron oxide nanoparticle loadings (10:1, 10:0.5, and 10:0.1) were used in batch adsorption experiments to investigate adsorption capacities and kinetics for Cu removal from an aqueous solution. The results showed that the magnetic zeolite maintained much of its adsorbent properties while facilitating a simplified process design. Thus, the adsorption capacity of pure LTA zeolite was found to be 262 mg/g for magnetic zeolite, with a 10:1 ratio—151 mg/g; 10:0.5—154 mg/g; and 10:0.1—170 mg/g. Magnetic separation was subsequently employed to remove the magnetic zeolite from the treated solution.

Sm₂TM₁₇ sintered magnets (TM = Co, Fe, Cu, Zr) are utilised in high-temperature rotor applications due to their stable magnetic properties at elevated temperatures of 200–350 °C. However, Sm and Co are critical elements, and the reliance on virgin material supply chains must be reduced. Hydrogen decrepitation (HD) could facilitate magnet-to-magnet recycling of scrap material, but the milling characteristics of the powders generated by HD requires investigation. Sm₂TM₁₇ sintered magnets were exposed to 18 bar and 2 bar hydrogen pressure at 100 °C for 72 h and then knife-milled, roller ball-milled, and planetary ball-milled for varying milling times utilising a variety of surfactants. The particle size and morphology of the powders were investigated, and sintered magnets manufactured from chosen powders were characterised in terms of composition, density, microstructure, and magnetic properties. Knife milling for two minutes showed major particle size reductions of 70 and 82% in D50 for 18 bar and 2 bar samples respectively. Roller ball milling trials showed that a cyclohexane and oleic acid mixture was the most effective at reducing particle size, reducing D10, 50, and 90 by 92, 91, and 80% respectively. Knife milling HD powder for two minutes and then planetary ball milling this powder in a cyclohexane and 1 wt.% oleic acid mixture generated a particle size distribution of 1.3–6.8 µm. This powder formed a sintered compact with a density 0.08 g/cm³ lower than the as-received material. Sm losses due to oxidation and sublimation in addition to carbon impurities from surfactant usage caused the precipitation of an α-Fe/Co phase and formed ZrC phases respectively. Sm-hydride additions of 2–3 wt.% mitigated the formation of the α-Fe/Co phase, but ZrC phases remained and likely prevented cell structure formation and inhibited domain wall pinning in recycled magnets.