Nowadays the efficient use of energy is a major issue in applications such as electric vehicles. However, there are some phenomena that affect electric vehicle performance. One of those phenomena is the torque ripple of electric motors, which interferes with traction and the suspension system (causing vibration that stresses this system), and it can also introduce electric current harmonics into the battery, reducing its life, since torque ripple is partly a consequence of non-sinusoidal back EMF. For those reasons this is a topic worth investigating. The torque ripple of permanent magnets (PM) motors can be reduced in design or through control. Since control techniques have been reviewed and design methods have not, this paper presents a comparison of several design techniques to reduce torque ripple by different approaches and categorize them to show the characteristics of each group. A discussion is then made about the advantages and disadvantages of the designs, in general, as well as some comments about the missing, but important information, in the papers, such as the effects on efficiency. The study shows that a combination of methods provide the best results, although it complicates fabrication and suggests that this is a promising line of future investigation on torque ripple reduction methods.

Permanent magnet motors have become very important in recent years due to the popularization of electric vehicles in the context of the efforts to transition to zero-emission transportation. This has encouraged researchers and hobbyists to learn about electric motor design. However, designing electric motors is not a simple task, as the information to achieve it is not easily available to everyone and it is usually complicated to understand. For that reason, this paper presents the equations and a basic process to design radial flux surface-mounted PM synchronous motors. This design method is the result of combining and organizing information from previous publications to create a relatively simple design guide. The result is a table of equations and a series of general guidelines that were verified by designing and simulating a 500 W eight-pole 2.6 Nm average torque dual-rotor motor and a 20 W four-pole 106 mNm single-rotor motor. The simulations validated the equations and the design method presented in this paper to be used by those interested in the field of electric motors and vehicles; therefore, in the future, others may contribute with improvements, particularizations or optimizations of this methodology, or even create their own.