Biopolymers from forestry biomass are promising for the sustainable development of new biobased materials. As such, lignin and fiber-based biocomposites are plausible renewable alternatives to petrochemical-based products. In this study, we have obtained lignin from Spruce biomass through a soda pulping process. The lignin was used for manufacturing biocomposite filaments containing 20% and 40% lignin and using polylactic acid (PLA) as matrix material. Dogbones for mechanical testing were 3D printed by fused deposition modelling. The lignin and the corresponding biocomposites were characterized in detail, including thermo-gravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction analysis (XRD), antioxidant capacity, mechanical properties, and scanning electron microscopy (SEM). Although lignin led to a reduction of the tensile strength and modulus, the reduction could be counteracted to some extent by adjusting the 3D printing temperature. The results showed that lignin acted as a nucleating agent and thus led to further crystallization of PLA. The radical scavenging activity of the biocomposites increased to roughly 50% antioxidant potential/cm², for the biocomposite containing 40 wt % lignin. The results demonstrate the potential of lignin as a component in biocomposite materials, which we show are adequate for 3D printing operations.

In this article, we explored solvents with lower harmfulness than established systems for UV spectrophotometry of lignin. By measuring the absorptivity in DMSO solvent at 280 nm, the purity of the lignin samples was addressed and compared with Klason and acid-soluble lignin. The general trend was an increasing absorptivity with increasing lignin purity; however, considerable scattering was observed around the sample mean. The Hansen solubility parameter (HSP) of four technical lignins was furthermore determined. The model was in line with the UV measurements, as solvents closer in HSP correlated with a higher absorptivity. Ethylene glycol was identified as a good solvent for lignin with low UV-cutoff. In addition, mixtures of propylene carbonate, water, and ethanol showed good suitability and a low cutoff of 215 nm. While DMSO itself was poorly suited for recording alkali spectra, blending DMSO with water showed great potential. Comparing three methods for determining phenolic hydroxyl units by UV spectrophotometry showed some discrepancies between different procedures and solvents. It appeared that the calibrations established with lignin model compounds may not be fully representative of the lignin macromolecule. More importantly, the ionization difference spectra were highly affected by the solvent of choice, even when using what are considered "good" solvents. At last, a statistical comparison was made to identify the most suitable solvent and method, and the solvent systems were critically discussed. We thus conclude that several solvents were identified, which are less harmful than established systems, and that the solubility of lignin in these is a crucial point to address when conducting UV spectrophotometry.

The purpose of this study was to investigate the use of organosolv lignin as a sizing agent for thermoformed pulp products as a sustainable material with improved water resistance. For this purpose, an in-house-produced organosolv lignin from softwood (Norway Spruce) was mixed with bleached and unbleached chemi-thermomechanical pulp fibers. In addition, the isolated organosolv lignin was characterized by ATR-FTIR spectroscopy, size-exclusion chromatography, and thermogravimetric analysis. The analysis showed that organosolv lignin was of a high purity and practically ash-free, exhibiting low molecular weight, a glass transition temperature below the thermoforming temperature, and a high content of phenolic OH groups. The mechanical properties and water resistance of the organosolv lignin-sized thermoformed pulp materials were measured. A small decrease in strength and an increase in stiffness and density were observed for the lignin-sized thermoformed materials compared to the reference, that is, unsized materials. The addition of organosolv lignin decreased the wettability and swelling of the thermoformed product. These results are due to the distribution of organosolv lignin on the surface, filling in the pores and cavities, and providing a tighter fit within the thermoformed materials. In conclusion, the results from our study encourage the use of organosolv lignin as a sizing additive to thermoformed products, which can improve the water resistance to use it in sustainable packaging applications.

An increasing global population, rising energy demands, and the shift toward a circular bioeconomy are driving the need for more resource-efficient waste management. The increase in the world population—now exceeding 8 billion as of 2024—results in an increased need for alternative proteins, both human and feed grade proteins, as well as for biopolymers and bioenergy. As such, agricultural, forest, and marine waste biomass represent a valuable feedstock for production of food and feed ingredients, biopolymers, and bioenergy. However, the lack of integrated and efficient valorization strategies for these diverse biomass sources remains a major challenge. This literature review aims to give a systematic approach on the recent research status of agricultural, forest, and marine waste biomass valorization, focusing on cascade processing (a sequential combination of processes such as pretreatment, extraction, and conversion methods). Potential products will be identified that create the most economic value over multiple lifetimes, to maximize resource efficiency. It highlights the challenges associated with cascade processing of waste biomass and proposes technological synergies for waste biomass valorization. Moreover, this review will provide a comprehensive understanding of the potential of waste biomass valorization in the context of sustainable and circular bioeconomy.

The redeposition of lignin to the fiber surface after organosolv pretreatment was studied using two different reactor types. Results from the conventional autoclave reactor suggest that redeposition occurs during the cooling down stage. Redeposited particles appeared to be spherical in shape. The size and population density of the particles depends on the concentration of organosolv lignin in the cooking liquor, which is consistent with the hypothesis that reprecipitation of lignin occurs when the system is cooled down. The use of a displacement reactor showed that displacing the spent cooking liquor with fresh cooking liquor helps in reducing the redeposition and the inclusion of a washing stage with fresh cooking liquor reduced the reprecipitation of lignin, particularly on the outer fiber surfaces. Redeposition of lignin was still observed on regions that were less accessible to washing liquid, such as fiber lumens, suggesting that complete prevention of redeposition was not achieved.