Contact resistance between interlaced conductive yarns will under certain circumstances constitute a problem for sensor applications and electrical routing in interactive textile structures. This type of resistance could alter the effective area of the sensor and introduce hot-spots in the routing. This paper presents a technique for measuring contact resistances on fabric samples. The samples used are unit cells of plain weave, that is, two conductive (silver-coated) yarns in the warp direction and two in the weft direction. The numerical values for the contact resistance are of the order of R_c ≈ 0.3 Ω. A resistor network made of through-hole film resistors with known values is used for evaluation of the method. The results show that the technique provides values typically within ±1% error compared with the known resistor values. Thus, the method can be used in order to calculate the contact resistances of a woven conductive textile.

Electro-stimulation to alleviate spasticity, pain and to increase mobility has been used successfully for years. Usually, gelled electrodes are used for this. In a garment intended for repeated use such electrodes must be replaced. The Mollii-suit by the company Inerventions utilises dry conductive rubber electrodes. The electrodes work satisfactory, but the garment is cumbersome to fit on the body. In this paper we show that knitted dry electrodes can be used instead. The knitted electrodes present a lower friction against the skin and a garment is easily fitted to the body. The fabric is stretchable and provides a tight fit to the body ensuring electrical contact. We present three candidate textrodes and show how we choose the one with most favourable features for producing the garment. We validate the performance of the garment by measuring three electrical parameters: rise time (10–90%) of the applied voltage, net injected charge and the low frequency value of the skin–electrode impedance. It is concluded that the use of flat knitting intarsia technique can produce a garment with seamlessly integrated conductive leads and electrodes and that this garment delivers energy to the body as targeted and is beneficial from manufacturing and comfort perspectives.

The rise of interest in wearable sensing of bioelectrical signals conducted via smart textile systems over the past decades has resulted in many investigations on how to develop and evaluate such systems. All measurements of bioelectrical signals are done by way of electrodes. The most critical parameter for an electrode is the skin-electrode impedance. A common method for measuring skin-electrode impedance is the two-lead method, but it has limitations because it relies on assumptions of symmetries of the body impedance in different parts of the body as well as of the skin-electrode impedances. To address this, in this paper we present an easy-to-use and reliable three-lead in vivo method as a more accurate alternative. We aim to show that the in vivo three-lead method overcomes all such limitations. We aim at raising the awareness regarding the possibility to characterize textile electrodes using a correct, accurate and robust method rather than limited and sometimes inadequate and uninformative methods. The three-lead in vivo method eliminates the effect of body impedance as well as all other contact impedances during measurements. The method is direct and measures only the skin-electrode impedance. This method is suitable for characterization of skin-electrode interface of textile electrodes intended for both bioelectrical signals as well as for electrostimulation of the human body. We foresee that the utilization of the three-lead in vivo method has the potential to impact the further development of wearable sensing by enabling more accurate and reliable measurement of bioelectrical signals.

The development of smart wearable solutions for monitoring daily life health status is increasingly popular, with chest straps and wristbands being predominant. This study introduces a novel sensorized T-shirt design with textile electrodes connected via a knitting technique to a Movesense device. We aimed to investigate the impact of stationary and movement actions on electrocardiography (ECG) and heart rate (HR) measurements using our sensorized T-shirt. Various activities of daily living (ADLs), including sitting, standing, walking, and mopping, were evaluated by comparing our T-shirt with a commercial chest strap. Our findings demonstrate measurement equivalence across ADLs, regardless of the sensing approach. By comparing ECG and HR measurements, we gained valuable insights into the influence of physical activity on sensorized T-shirt development for monitoring. Notably, the ECG signals exhibited remarkable similarity between our sensorized T-shirt and the chest strap, with closely aligned HR distributions during both stationary and movement actions. The average mean absolute percentage error was below 3%, affirming the agreement between the two solutions. These findings underscore the robustness and accuracy of our sensorized T-shirt in monitoring ECG and HR during diverse ADLs, emphasizing the significance of considering physical activity in cardiovascular monitoring research and the development of personal health applications.