β-titanium (β-Ti) alloys are used in various biomedical applications, especially for orthopedic implants, due to their superior biocompatibility, excellent corrosion resistance, and enhanced mechanical properties. However, the inferior tribological properties of β-Ti alloys lead to fretting wear and a strong tendency to seize, which is a major concern in orthopedic applications involving continuous friction. This work aims to address this issue by incorporating biocompatible nitrides in Ti-Nb-Zr-Ta (TNZT) β-Ti alloys. TNZT composites comprising 2 wt.% of biocompatible nitrides (TiN, NbN, ZrN, and TaN) were prepared using high-energy ball milling followed by spark plasma sintering. All the nitrides improved the hardness and wear resistance of TNZT alloys and showed excellent biocompatibility. TNZT-2 wt.% TiN showed the average highest hardness of 311.8 HV and the lowest coefficient of friction of 0.659, suggesting the highest efficiency of TiN in improving the tribological performance of TNZT alloys. The underlying mechanisms behind the superior performance of nitride-reinforced TNZT composites are discussed in detail. The effect of TiN concentration was also studied by preparing TNZT composites with 5 and 10 wt.% TiN, which showcased a higher hardness of 388.5 HV and 444.3 HV, respectively. This work will aid in producing superior β-Ti alloys for advanced orthopedic applications.
Forging plays a crucial role in various industries, including aerospace, automotive, oil and gas, and defense. We investigated the effect of post-processing forging on microstructural and mechanical properties of 316L stainless steel forging preforms fabricated by laser powder bed fusion. The as-built samples were subjected to hot forging in order to refine the microstructure and enhance mechanical performance. Detailed characterization was performed using Electron Backscatter Diffraction, Scanning Electron Microscopy, Energy Dispersive Spectroscopy, Tensile testing, and Hardness Testing. Substantial grain refinement (up to 97%) was observed, in addition to a reduction in porosity. The forging process effectively transformed the columnar grain morphology into equiaxed grains, increased yield and ultimate tensile strengths of 560 MPa and 740 MPa, representing 27% and 32% improvements, respectively, with a corresponding decrease in elongation to 32% from 47%. The horizontally built samples achieved the highest yield strength of 605 MPa but slightly lower UTS 710 MPa, representing 32% and 5% increment and decrease in ductility to 28% from 37.5%. These trends reflect the combined effects of work hardening and grain refinement, which enhance strength at the expense of ductility.