A literature review of the five main theories describing the interaction mechanisms in the bitumen/aggregate system was conducted: theory of weak boundary layers, mechanical theory, electrostatic theory, chemical bonding theory, and thermodynamic theory (adsorption theory). The adhesion assessment methods in the bitumen/aggregate system are described, which can be divided into three main groups: determination of adhesion forces for bitumen with different materials, determination of bitumen resistance to the exfoliating action of water with different materials, and determination of adhesion as a fundamental value (contact angle measurements, interfacial fracture energy, adsorption capacity and others). It is proposed to evaluate the quality of adhesive interaction in the bitumen/aggregate system in two stages. The authors recommend using the adhesion determination methods for these two stages from the second group of methods the determination of bitumen resistance to the exfoliating action of water with different materials. In the first stage, the adhesion in the bitumen/aggregate system is determined by an accelerated technique in which the used bitumen binder and mineral material are considered as test materials. After the first stage, there are positive results in the second tests on compacted mixtures (indirect tensile strength test, Modified Lottman indirect tension test, immersion-compression test, and Hamburg wheel tracking test).
The process of chemical modification of tar and oxidized bitumen with formalin (a 37% aqueous solution of formaldehyde) in a hermetic container was investigated and the effectiveness of the proposed process was proven. It is shown that the most effective raw material for the process is tar, not oxidized bitumen. The expediency and impact of using different types of solvents (toluene, p-xylene and petroleum solvent, and n-octane) in the modification process were studied. It was established that the solvent should be used in the modification of oxidized bitumens, not tars. The low efficiency of the process of tar modification with formaldehyde without the use of a catalyst was proven, and it was shown that the most active catalyst in the process is sulfuric acid. The influence and optimal values of the main factors controlling the process of chemical modification of tar with formaldehyde were established, namely temperature, duration, and content of the modifier—formaldehyde. On the basis of the found regularities and optimal conditions of the modification process, samples of binding materials (of different brands) with different operational characteristics were obtained, and their comprehensive research was carried out. With the help of FTIR spectroscopy, the chemical interaction of tar with formaldehyde in the presence of an acid catalyst was confirmed. The design of the compositions of asphalt concrete mixtures using formaldehyde-modified tar was carried out, from which cylindrical samples of stone mastic asphalt (SMA-15 brand) were obtained, which were tested according to the main indicators: average density, water-saturation, compression strength at 20 and 50 °C, compression strength after water-saturation (MPa) at 50 °C.
Nowadays, the most common ways to dispose of acid tars and paper production waste are burial or incineration, but it is ecologically and economically expedient to use such waste in building materials. A new variant of filler aggregate—wastepaper sludge ash (paper production waste) and a chemical activator for filler aggregates—acid tar (oil-refining industry waste) is proposed. Elemental and mineralogical compositions of wastepaper sludge ash for comparison with commodity limestone mineral powder are established. Chemical activation of wastepaper sludge ash and limestone mineral powder was carried out and the wetting properties of the obtained materials were investigated by means of primary and neutralized acid tar. The physical and mechanical properties of stone mastic asphalt samples with different filler aggregate variants were studied. The possible chemical transformations in stone mastic asphalt using limestone mineral powder and wastepaper sludge ash activated by acid tar are shown. The possibility of replacing traditional limestone mineral powder with industrial wastepaper sludge ash has been proven, and the effectiveness of activating filler aggregates by acid tar has been confirmed. It was established that acid tar as an activator for filler aggregates does not require neutralization because stone mastic asphalt, in this case, demonstrates better properties compared to acid tar neutralization. As a result of our research, the application of wastepaper sludge ash is possible as a filler aggregate for stone mastic asphalt. And to obtain improved stone mastic asphalt characteristics, wastepaper sludge ash is required to activate 5 wt.% acid tar.