The deployment cost of the structural health monitoring (SHM) system is the major argument against the more widespread use of the structural health monitoring techniques. Optimization of sensor placement offers an opportunity to reduce the cost of the SHM system without compromising on the quality of the monitoring approach. Several studies in the area of optimization of sensor placement for SHM applications have been undertaken but the approach has been rather application specific. This article is an attempt to present an unbiased state of the art of the work carried out in the area. The article is targeted towards researchers working in the field of structural health monitoring and optimization of sensor placement as well as practising engineers. This article reviews the work in the area of optimization of sensor placement. It first presents the definition of the optimization problem and then describes each step of the optimization. The current state of the art is then classified based on the techniques for which the optimization of sensor placement has been optimized. The article covers vibration-based monitoring, strain monitoring and elastic wave-based monitoring, as in the eyes of the authors these three techniques are most commonly used and accepted in the SHM community. The article later discusses the different optimization algorithms that have been applied in the literature. The article highlights the different pitfalls of the optimization algorithms and the countermeasures different researchers have proposed to overcome the known shortcomings. In the later section, the multi-objective optimization or the problem definition, keeping in mind the structural as well as executional demands, is discussed. A section has also been developed to showcase the use of optimization of sensor placement techniques’ data fusion–based systems.

Guided waves (GW) and acoustic emission (AE) -based structural health monitoring (SHM) have widespread applications in structures, as the monitoring of an entire structure is possible with a limited number of sensors. Optical fiber-based sensors offer several advantages, such as their low weight, small size, ability to be embedded, and immunity to electro-magnetic interference. Therefore, they have long been regarded as an ideal sensing solution for SHM. In this review, the different optical fiber technologies used for ultrasonic sensing are discussed in detail. Special attention has been given to the new developments in the use of FBG sensors for ultrasonic measurements, as they are the most promising and widely used of the sensors. The paper highlights the physics of the wave coupling to the optical fiber and explains the different phenomena such as directional sensitivity and directional coupling of the wave. Applications of the different sensors in real SHM applications have also been discussed. Finally, the review identifies the encouraging trends and future areas where the field is expected to develop.

This work focuses on structural health monitoring of long span bridges for damage detection. A feature extraction level data fusion based damage isolation strategy is presented using multi-metric sensing. The multi-metric sensing uses two types of sensors, namely strain sensors and accelerometers. The methodology combines the advantages offered by each type of sensors, while at the same time overcomes their limitations. The flexibility index method is applied and the flexibility matrices based on the strain and displacement data are combined after performing co-ordinate transformation. A study has been carried out on a simulated finite element model of the Great Belt East Bridge where realistic damage scenarios like damage in the girder, breaking of hanger cables, pier settlement, and loss of cable pretension were introduced on the structure. The study indicates that multi-metric sensing is indeed necessary as it reduces the possibility of false detections and increases the sensitivity and robustness of the methodology.

Guided waves (GW) allow fast inspection of a large area and hence have attracted research interest from the structural health monitoring (SHM) community. Thus, GW-based SHM is ideal for thin structures such as plates, pipes, etc., and is finding applications in several fields like aerospace, automotive, wind energy, etc. The GW propagate along the surface of the sample and get reflected from discontinuities in the structure in the form of boundaries and damage. Through proper signal processing of the reflected waves based on their time of arrival, the damage can be detected and isolated. For complex structures, a higher number of sensors may be required, which increases the cost of the equipment, as well as the mass. Thus, there is an effort to reduce the number of sensors without compromising the quality of the monitoring achieved. It is of utmost importance that the entire structure can be investigated. Hence, it is necessary to optimize the locations of the sensors in order to maximize the coverage while limiting the number of sensors used. A genetic algorithm (GA)-based optimization strategy was proposed by the authors for use in a simple aluminum plate. This paper extends the optimization methodology for other shape plates and presents experimental, analytical, and numerical studies. The sensitivity studies have been carried out by changing the relative weights of the application demands and presented in the form of a Pareto front. The Pareto front allows comparison of the relative importance of the different application demands, and an appropriate choice can be made based on the information provided.

The controlled interaction of work material and cutting tool is responsible for the precise outcome of machining activity. Any deviation in cutting parameters such as speed, feed, and depth of cut causes a disturbance to the machining. This leads to the deterioration of a cutting edge and unfinished work material. Recognition and description of tool failure are essential and must be addressed using intelligent techniques. Deep learning is an efficient method that assists in dealing with a large amount of dynamic data. The manufacturing industry generates momentous information every day and has enormous scope for data analysis. Most intelligent systems have been applied toward the prediction of tool conditions; however, they must be explored for descriptive analytics for on-board pattern recognition. In an attempt to recognize the variation in milling operation leading to tool faults, the development of a Deep Belief Network (DBN) is presented. The network intends to classify in total six tool conditions (one healthy and five faulty) through image-based vibration signals acquired in real time. The model was designed, trained, tested, and validated through datasets collected considering diverse input parameters.

Multi-type, multi-sensor placement optimization for structural health monitoring of long span bridges long span bridge;sensor placement optimization;mode shape expansion;modal identification;modal clarity index;genetic algorithm; The paper presents a multi-objective optimization strategy for a multi-type sensor placement for Structural Health Monitoring (SHM) of long span bridges. The problem is formulated for simultaneous placement of strain sensors and accelerometers (heterogeneous network) based on application demands for SHM system. Modal Identification (MI) and Accurate Mode Shape Expansion (AMSE) were chosen as the application demands for SHM. The optimization problem is solved through the use of integer Genetic Algorithm (GA) to maximize a common metric to ensure adequate MI and AMSE. The performance of the joint optimization problem solved by GA is compared with other established methods for homogenous sensor placement. The results indicate that the use of a multi-type sensor system can improve the quality of SHM. It has also been demonstrated that use of GA improves the overall quality of the sensor placement compared to other methods for optimization of sensor placement.