The current era witnesses a remarkable advancement in biomass utilization, guided by the principles of green chemistry and biorefinery and the comprehensive exploitation of plant-based raw materials. Predominantly, large-scale production methods have been pursued, akin to approaches in the oil industry, enabling the incorporation of novel products into energy and petrochemical markets. However, the viability of such systems on a small and medium scale is hindered by logistical challenges and the constraints of economies of scale. For small agricultural producers and food processing companies, the complete utilization of biomass transcends environmental responsibility, evolving into a strategy for survival through the diversification of by-products with enhanced value. The state of Rio de Janeiro in Brazil presents a range of population dynamics, geographical features, climate conditions, and agricultural production patterns that closely resemble those found in various tropical countries and agricultural regions worldwide. This region, sustaining a green belt supporting 17 million people, provides an apt case study for investigating chemical compounds with potential value among agro-industrial residues, which can motivate the creation of a lucrative biotechnological industry. Examples include naringenin and hesperidin from oranges and lemons, epi-gallo-catechin gallate from bananas, caffeic acids from coffee, and the bromelain enzyme from pineapples. This study addresses the challenges associated with developing biotechnological alternatives within the agroindustry, considering economic, technological, logistical, and market-related aspects. The insights from examining the Brazilian state of Rio de Janeiro will contribute to the broader discourse on sustainable biomass utilization and the creation of value-added by-products.

The Amazon Region (AR), with its vast biodiversity and rich natural resources, presents a unique opportunity for the development of sustainable polymer composites (PCs) reinforced with residues from both timber and agro-extractivism industries. This study explores the potential of Amazonian residues, such as sawdust, wood shavings, and agro-industrial by-products such as açaí seeds and Brazil nut shells, to enhance the mechanical, thermal, and environmental properties of polymer composites. By integrating these natural materials into polymer matrices, significant improvements in the composite performance were achieved, including increased tensile strength, thermal stability, and biodegradability. The study also highlights the environmental and economic benefits of using these residues, promoting waste reduction and supporting a circular economy in the region. Through case studies and detailed analyses, this study demonstrates the feasibility and advantages of incorporating Amazonian residues into composites for a wide range of applications, from construction materials to consumer goods. This approach not only adds value to the by-products of Amazonian industries, but also contributes to the global effort toward sustainable material development.

Recent advancements highlight the utilization of vegetable oils as additives in polymeric materials, particularly for replacing conventional plasticizers. Buriti oil (BO), extracted from the Amazon’s Mauritia flexuosa palm tree fruit, boasts an impressive profile of vitamins, minerals, proteins, carotenoids, and tocopherol. This study investigates the impact of incorporating buriti oil as a plasticizer in linear low-density polyethylene (LLDPE) matrices. The aim of this research was to evaluate how buriti oil, a bioactive compound, influences the thermal and rheological properties of LLDPE. Buriti oil/LLDPE compositions were prepared via melt intercalation techniques, and the resulting materials were characterized through thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), mechanical property testing, and contact angle measurement. The addition of buriti oil was found to act as a processing aid and plasticizer, enhancing the fluidity of LLDPE polymer chains. TGA revealed distinct thermal stabilities for buriti oil/LLDPE under different degradation conditions. Notably, buriti oil exhibited an initial weight loss temperature of 402 °C, whereas that of LLDPE was 466.4 °C. This indicated a minor reduction in the thermal stability of buriti oil/LLDPE compositions. The thermal stability, as observed through DSC, displayed a nuanced response to the oil’s incorporation, suggesting a complex interaction between the oil and polymer matrix. Detailed mechanical testing indicated a marked increase in tensile strength and elongation at break, especially at optimal concentrations of buriti oil. SEM analysis showcased a more uniform and less brittle microstructure, correlating with the enhanced mechanical properties. Contact angle measurements revealed a notable shift in surface hydrophobicity, indicating a change in the surface chemistry. This study demonstrates that buriti oil can positively influence the processability and thermal properties of LLDPE, thus expanding its potential applications as an effective plasticizer.

Background: The transition from fossil-derived polymer additives to renewable alternatives is essential to mitigate environmental persistence and ensure chemical safety within the plastics industry. This review provides a comprehensive overview of recent developments in bio-based functional additives and their integration into circular economy frameworks. Methods: Following PRISMA guidelines, a systematic literature search was conducted using the Scopus database for studies published between 2023 and 2026. Search terms targeted bio-based plasticizers, flame retardants, antioxidants, and compatibilizers. Studies were screened against predefined inclusion criteria, specifically focusing on experimental validation in polymer matrices, while data mining was employed to map emerging research fronts. Results: From an initial 996 records, 54 studies were selected after removing duplicates and ineligible articles. The findings highlight a paradigm shift from passive physical fillers toward active, multifunctional macromolecular agents. Recent literature demonstrates that targeted molecular interventions, such as phosphorylated lignin and biomimetic structures, can resolve trade-offs between ductility and thermal stability at low loadings (<5 wt%). Synthesis routes, performance outcomes, and end-of-life trajectories for each additive class are summarized. Conclusions: Bio-based additives have evolved from simple substitutes into strategic tools for the molecular programming of sustainable polymers. Although challenges regarding scalability and high-temperature processing persist, their integration into circular economy strategies establishes a clear roadmap for next-generation bioplastics.

The Amazon region, with its vast biodiversity and rich natural resources, presents a unique opportunity for the development of sustainable polymeric composites reinforced with residues from both the timber and agro-extractive industries. This article explores the potential of these Amazonian residues, such as sawdust, wood shavings, and agro-industrial by-products like açaí seeds and Brazil nut shells, to enhance the mechanical, thermal, and environmental properties of polymer composites. By integrating these natural materials into polymer matrices, significant improvements in composite performance have been achieved, including increased tensile strength, thermal stability, and biodegradability. The study also highlights the environmental and economic benefits of utilizing these residues, promoting waste reduction and supporting a circular economy in the region. Through case studies and detailed analyses, the article demonstrates the feasibility and advantages of incorporating Amazonian residues into composites for a wide range of applications, from construction materials to consumer goods. This approach not only adds value to the by-products of the Amazonian industries but also contributes to the global effort towards sustainable material development.