In this paper, the composition and properties of two different activated calcinated clays were investigated under selected curing conditions. The tendency of metabentonite and metakaoline to form geopolymers and zeolites was investigated by FTIR spectroscopy, TGA and DSC techniques, PXRD, HT-PXRD, SEM, and BET-N2 adsorption analyses. The selection of the optimal sample compositions was done on a basis of preliminary results obtained from bentonite and kaolin clays activated at calcination temperatures (700, 750, 800 °C) with a holding time of 3 h in a combination with different NaOH concentrations (5, 10, 20 mass%). In a more detailed examination, the samples calcined at a temperature of 800 °C with different NaOH concentrations were studied. For metakaolin-based samples, dominant geopolymer formation was achieved using 5 mass% NaOH. The zeolite amount increased concomitantly with the concentration of the alkali activator, whereas zeolite A and zeolite P were determined as the predominant phases. For metabentonite-based samples, 10 mass% NaOH concentration was found to be optimal by the means of geopolymer formation. At higher alkaline activator concentrations, the presence of zeolitic phases faujasite and gobbinsite was confirmed. However, the determined degree of crystallinity was significantly lower than in the corresponding activated metakaolin samples. With a gradual increase in NaOH concentration, the specific surface area of the metabentonite-based samples increased reaching a value of 218.95 m2 g−1 promising for adsorption applications. The opposite effect was observed for the metakaolin-based samples, and this result is caused by the increased formation of zeolite phases and corresponding changes in their channel dimensions.
To study the synergistic catalysis of an ex situ catalyst and in situ clay in the aquathermolysis of heavy oil, in this paper, a series of bentonite-supported catechol-metal complexes were prepared, and the catalytic viscosity reduction performance in the aquathermolysis of heavy oil was investigated. Under the optimized conditions, the viscosity can be reduced by 73%, and the pour point can be lowered by 15.0 °C at most, showing the synergistic catalysis of the ex situ catalyst and in situ clay in this aquathermolytic reaction. Thermogravimetry, physical adsorption-desorption, and scanning electron microscopy were conducted to characterize the thermal stability and microstructure of the ex situ catalyst. The components of the heavy oil before and after the reaction were fully characterized. Six model compounds were used to simulate the aquathermolysis reaction process. In order to study the mechanism of viscosity reduction after the catalytic aquathermolysis reaction, the compounds were analyzed by GC-MS. It is believed that these results will be beneficial in the future for related research in this field.
In this study, the thermophysical properties such as the thermal expansion, thermal diffusivity and conductivity, and specific heat capacity of ceramic samples made from kaolin and natural zeolite are investigated up to 1100 °C. The samples were prepared from Sedlec kaolin (Czech Republic) and natural zeolite (Nižný Hrabovec, Slovakia). Kaolin was partially replaced with a natural zeolite in the amounts of 10, 20, 30, 40, and 50 mass%. The measurements were performed on cylindrical samples using thermogravimetric analysis, a horizontal pushrod dilatometer, and laser flash apparatus. The results show that zeolite in the samples decreases the values of all studied properties (except thermal expansion), which is positive for bulk density, porosity, thermal diffusivity, and conductivity. It has a negative effect for thermal expansion because shrinkage increases with the zeolite content. Therefore, the optimal amount of zeolite in the sample (according to the studied properties) is 30 mass%.
In view of the problem of poor flowability in the production and transportation of high-wax crude oil and high-viscosity crude oil, crude oil flow improvers are commonly used to reduce their viscosity and pour point. Although polymer-based crude oil flow improvers are highly effective in improving crude oil flowability, there are still problems such as high cost and the need for a large amount of solvent dilution when used. In this work, highly dispersed organic modified nano-montmorillonite was prepared by using Na-based montmorillonite and quaternary ammonium salts, and the influencing factors on the viscosity of the crude oil were investigated. The most effective modified nano-montmorillonite (B@MMT) can reduce the viscosity by 96.7% (21 °C) and depress the pour point by 15 °C. Furthermore, it has shown a high improvement in flowability in the other four different sources of crude oil, with viscosity reduction rates of 52.2, 93.4, 79.1 and 67.4%, respectively. B@MMT was characterized by FTIR, SEM, zeta potential and contact angle. Based on DSC and wax crystal structure analysis, the mechanism of the influence of B@MMT on crude oil viscosity and pour point was explored. Finally, the cost of B@MMT was estimated, and the result shows that, compared with the crude oil flow improver in use, B@MMT has considerable commercial competitive advantages.
Autoclaved aerated concrete (AAC) and its hygric parameters are a highly important issue in the field of building physics. There are several methods currently available to determine the equilibrium moisture content of building materials. Beside the conventional ones, new methods are constantly being introduced. This study explores the sorption/desorption properties of of three types of commercially produced AACs with three different bulk densities and demonstrates the application of the relevant methods available to characterize these parameters. The reliable characterization of the studied material was done through the conventional static approach, using the desiccator and an environmental chamber, and a new automated method of dynamic vapor sorption is implemented. The goal is to compare and identify the reliability of all methods used with respect to the efficiency of the data measurement process. Sound consistency between the results of the conventional methods and the experimental data obtained indicates the dynamic vapor sorption technique is highly reliable when measuring the equilibrium moisture content—particularly exemplified during the AAC sample testing. Therefore, the methodology developed in this study is expected to provide the reference for measuring the sorption/desorption isotherms of building materials with both static and automated techniques.
This study focuses on addressing the limitations of fluid loss additive in cement slurry under higher temperatures. The synthesis process of glutaraldehyde-crosslinked polyvinyl alcohol (PVA) was optimized to develop an efficient fluid loss additive for oil well cement slurries. Using one-factor experiments and the uniform design method, the optimal synthesis parameters were established: a reaction temperature of 50 °C; an acid concentration of 1 mol/L; a PVA mass concentration of 8%; a molar ratio of glutaraldehyde to PVA hydroxyl group of 1.47; and a crosslinking degree of 1.49%. The optimized crosslinked PVA demonstrated the ability to control API fluid loss within 50 mL when applied at 1% concentration in cement slurry under conditions of 30–110 °C and 6.9 MPa. Rheological analysis at medium and high temperatures revealed improved slurry properties, including smooth thickening curves and unaffected compressive strength. Further analyses, including thermogravimetric analysis (TGA), Zeta potential testing, and scanning electron microscopy (SEM), revealed that the crosslinked PVA hydrogel remained thermally stable up to 260 °C. Chemical crosslinking transformed the linear PVA into a network structure, enhancing its molecular weight, viscoelasticity, and thermal stability. This thermal resistance mechanism is attributed to the hydrogel’s high-strength reticular structure which forms a uniform, dense, and highly stable adsorption layer, thereby improving both the additive’s efficiency and the hydrogel’s temperature resistance.