A nanolubricant is a new kind of engineering lubricant made of suspended particles in a base lubricant. It offers quality-machined part with minimum power consumption during machining. However, the application of nanolubricant without surfactant leads to agglomeration after a certain period of time. Hence, this paper investigates the effect of Al2O3 nanolubricant with surfactant Sodium Dodecylbenzene Sulfonate (SDBS) on tool wear during turning process of AISI 10150, mild steel bar with minimum quantity lubricant. Different cutting fluid conditions namely; dry; nanolubricant and nanolubricant with SDBS surfactant were tested. Tool wear rate were evaluated at constant cutting speed of 1273 rpm, feed rate of 0.2 mm/rev, and depth of cut of 0.1 mm. The results exhibit positive influence of Al203 nanolubricant with surfactant in alleviating tool wear during turning operations
Traditional fiber reinforced polymer (FRP) composite that is often fabricated from single type of reinforcement has shown its ability to replace the conventional metallic material counterparts. However, due to several stringent requirements on ductility, this has affected the performance of FRP composites for the structural applications. Therefore, hybrid composites, which combine two or more fiber reinforcements, have been introduced in order to overcome the short of traditional FRP composites. This paper investigates the mechanical properties of three different arrangements of hybrid composites made from glass fiber (plain-woven and stitched bi-axial ±45˚) and plain-woven carbon fiber. Vacuum assisted resin transfer moulding method was employed to fabricate the hybrid composite panels. Mechanical properties such as tensile strength, flexural strength and volume fraction of the hybrid composites were determined per ASTM standards. Experimental results indicate that the [CWW]6 arrangement, where C and W are weaved carbon fiber and glass fiber respectively, were superior in terms of mechanical properties
18 February 2017 in The International Journal of Advanced Manufacturing Technology
This research examines the impact of self-polymerized polydopamine (PDA) coating on the mechanical properties and microstructural behavior of polylactic acid (PLA)/kenaf fiber (KF) composites in fused deposition modeling (FDM). A biodegradable FDM model of natural fiber-reinforced composite (NFRC) filaments, coated with dopamine and reinforced with 5 to 20 wt.% bast kenaf fibers, was developed for 3D printing applications. Tensile, compression, and flexural test specimens were 3D printed, and the influence of kenaf fiber content on their mechanical properties was assessed. A comprehensive characterization of the blended pellets and printed composite materials was performed, encompassing chemical, physical, and microscopic analyses. The results demonstrate that the self-polymerized polydopamine coating acted as a coupling agent, enhancing the interfacial adhesion between kenaf fibers and the PLA matrix and leading to improved mechanical properties. An increase in density and porosity was observed in the FDM specimens of the PLA–PDA–KF composites, proportional to their kenaf fiber content. The enhanced bonding between kenaf fiber particles and the PLA matrix contributed to an increase of up to 13.4% for tensile and 15.3% for flexural in the Young’s modulus of PLA–PDA–KF composites and an increase of up to 30% in compressive stress. The incorporation of polydopamine as a coupling agent in the FDM filament composite led to an improvement in tensile, compressive, and flexural stresses and strain at break, surpassing that of pure PLA, while the reinforcement provided by kenaf fibers was enhanced more by delayed crack growth, resulting in a higher strain at break. The self-polymerized polydopamine coatings exhibit remarkable mechanical properties, suggesting their potential as a sustainable material for diverse applications in FDM.