Self-compacting concrete modifies its workability with small variations in the amount of superplasticizer additive. For this reason, large number of tests are required to monitor its workability. In order to determine the appropriate amount of additive for a single mix, the evolution of the power consumption of the concrete mixer during the addition of small amounts of additive to the concrete was analyzed. These results were compared both with typical workability characterization for self-compacting concrete and with the saturation point results, determined by the Marsh cone method. After this comparison, a good correlation was obtained between the results from the traditional tests and the proposed “concrete mixer method”.
Modern society demands more sustainable and economical construction elements. One of the available options for manufacturing this type of element is the valorisation of end-of-life waste, such as, for example, the recycling of polymers used in industry. The valorisation of these wastes reduces costs and avoids the pollution generated by their landfill disposal. With the aim of helping to obtain this type of material, this work describes a methodology for recycling polyethylene for the manufacture of fibres that will later be used as reinforcement for structural concrete. These fibres are manufactured using an injection moulding machine. Subsequently, their physical and mechanical properties are measured and compared with those of the material before it is crushed and injected. The aim of this comparison is to evaluate the recycling process and analyse the reduction of the physical-mechanical properties of the recycled polyethylene in the process. Finally, to determine the properties of the fibre concrete, three types of concrete were produced: a control concrete, a reinforced concrete with 2 kg/m3 of fibres, and a reinforced concrete with 4 kg/m3 of fibres. The results show an enhancement of mechanical properties when the fibres are incorporated, particularly the tensile strength; and they also show excellent performance controlling cracking in concrete.
The railway sector plays a crucial role in sustainable transportation by reducing greenhouse gas emissions while supporting an increasing volume of freight and passenger transport. Rail pads, essential components in railway infrastructure, mitigate vibrations and distribute loads; however, their long-term performance is influenced by environmental and mechanical degradation, affecting track durability and maintenance costs. Despite their significance, the degradation mechanisms impacting the dynamic stiffness of EPDM (Ethylene Propylene Diene Monomer) and EVA (Ethylene Vinyl Acetate) rail pads remain insufficiently characterized. This study examines the effects of mechanical and chemical aging on the stiffness of these materials through 864 dynamic stiffness tests, analyzing three types of rail pads under mechanical cycling (up to 2,000,000 cycles), UV (ultraviolet light) exposure (100–500 h), and hydrocarbon exposure (100–500 h). Mechanical aging increases stiffness across all pads, with Pad C (EVA) exhibiting the most pronounced increase (27%). The effects of UV exposure vary by material, leading to a stiffness reduction of up to 11.5% in Pad B (EPDM), whereas Pad C (EVA) experiences a 9.5% increase under prolonged exposure. Hydrocarbon exposure also presents material-dependent behavior, with Pad A (EPDM) experiencing an 11.5% stiffness reduction at low exposure but partial recovery at higher exposure, while Pad C (EVA) shows a 5% increase in stiffness under prolonged exposure. These findings offer valuable insights into the aging mechanisms of rail pads and underscore the importance of considering degradation effects in track maintenance strategies.
The superstructure of modern railway lines uses tons of technical polymeric material spread along the track with mechanical, insulating and damping functions. Many of these parts are rejected because they do not pass the quality controls, generating a large accumulation of plastic waste of high economic value. Therefore, this study is aimed at determining the optimum degree of recyclability by mechanical crushing of geometrically defective (and so rejected) railway fastenings flanged plates injected with short fiberglass-reinforced polyamide. After recycling, the material must guarantee its physical and mechanical properties required to ensure the future in-service conditions of the highly responsible components that guarantee the maintenance of the railway gauge. Viscosity, mechanical properties (tensile test), Charpy and fracture toughness as well as fatigue performance were determined for ten successive recyclings. It has been found that the drop of viscosity is the most restrictive limitation, allowing three recyclings of the material. All the properties measured have experienced a noticeable reduction after 10 recyclings. Specifically, viscosity is reduced by 15%, ultimate strength by 70%, yield stress by 41% strain under maximum load lost by 70%, Young’s modulus lost by 38%, Charpy impact strength by 70%, fatigue resistance by 69% and fracture toughness lost by 80%. With the development of this study and taking into account that the market price of the flanged plates is valued at approximately 8 k€/km, of which around 5 k€/km corresponds to the raw material, the recovery of this material not only represents a great environmental benefit but also an economic one.
The vertical stiffness of railway tracks is crucial for ensuring safe and efficient rail transport. Rail-pad dynamic stiffness is a key component influencing track performance. Determining the dynamic stiffness of rail pads poses a challenge because it depends not only on the material and geometry of the rail pad but also on the testing conditions, due to the non-linear material response. To address this issue, a methodology is proposed in this paper to estimate dynamic stiffness using static stiffness measurements. This approach enables the prediction of dynamic stiffness for different situations from a single laboratory test. This study further examines whether this correlation remains valid for different types of rail pads, even when their mechanical behavior has been degraded by temperature, wear, or chemical agents. Experiments were conducted under varying temperatures and on rail pads that underwent mechanical and chemical degradation. The analysis assesses the validity of the static-to-dynamic stiffness correlation under degraded conditions and investigates the influence of each testing condition on the ability to estimate dynamic stiffness from static stiffness and operational parameters. The findings provide insights into the reliability of this predictive model and highlight the impact of degradation mechanisms on the dynamic behavior of rail pads. This research enhances the understanding of rail pad performance and offers a practical approach for evaluating dynamic stiffness. By considering all of the variables used in the analysis, the approach achieves R2 values of up to 0.99, which carries significant implications for track design and maintenance.
The railway track system is a complex assembly of rails, sleepers, and fastenings designed to ensure operational stability and safety. Within this framework, rail pads play a critical role in load transfer, vibration attenuation, and noise control. This study provides a comprehensive bibliometric analysis of research on railway components published between 2015 and 2024, based on 288 documents retrieved from Scopus, Elicit, and Web of Science. Publication trends reveal a steady increase in research output over the study period, primarily driven by Spain and China. Keyword co-occurrence analysis yielded 51 keywords organized into seven thematic clusters, with the highest frequency terms being “rail pad”, “noise”, “dynamic property”, and “MTHDRP”. The analysis highlights a significant focus on materials such as TPEs, EPDM, and EVA, with static preload and stiffness identified as the most scrutinized performance factors. Findings indicate a clear thematic shift from traditional field testing toward advanced material science and sensor-integrated monitoring technologies. Ultimately, this review outlines future research trajectories emphasizing sustainability, smart sensor integration, and predictive maintenance. By synthesizing a decade of academic contributions, this study serves as a strategic roadmap for optimizing the long-term durability and efficiency of modern railway infrastructure.