Overloaded vehicles have a significant impact on pavement fatigue life and distress. As the studies show, the phenomena intensify when the control of traffic is poor. The paper presents the results of the research including analysis of weigh in motion data from eight stations and analysis of asphalt pavement fatigue caused by mixed traffic. Distributions of vehicles axles load including the multiple axles effects are presented. Mixed axle loads were transformed into equivalent number of standard 100 kN axle loads. The regression model of load equivalency factor depending on the axle load distribution and the percentage of overloaded vehicles is presented. The analysis of the effect of overloaded vehicles on decrease of fatigue life of a pavement structure is presented. The analysis has shown that the increase of percentage of overloaded vehicles from 0% to 20% can reduce the fatigue life of asphalt pavement upto 50%.

Low-temperature cracking is one of the most common road pavement distress types in Poland. While bitumen performance can be evaluated in detail using bending beam rheometer (BBR) or dynamic shear rheometer (DSR) tests, none of the normalized test methods gives a comprehensive representation of low-temperature performance of the asphalt mixtures. This article presents the Bending Beam Creep test performed at temperatures from −20 °C to +10 °C in order to evaluate the low-temperature performance of asphalt mixtures. Both validation of the method and its utilization for the assessment of eight types of wearing courses commonly used in Poland were described. The performed test indicated that the source of bitumen and its production process (and not necessarily only bitumen penetration) had a significant impact on the low-temperature performance of the asphalt mixtures, comparable to the impact of binder modification (neat, polymer-modified, highly modified) and the aggregate skeleton used in the mixture (Stone Mastic Asphalt (SMA) vs. Asphalt Concrete (AC)). Obtained Bending Beam Creep test results were compared with the BBR bitumen test. Regression analysis confirmed that performing solely bitumen tests is insufficient for comprehensive low-temperature performance analysis.

Weigh-in-Motion systems are tools to prevent road pavements from the adverse phenomena of vehicle overloading. However, the effectiveness of these systems can be significantly increased by improving weighing accuracy, which is now insufficient for direct enforcement of overloaded vehicles. Field tests show that the accuracy of Weigh-in-Motion axle load sensors installed in the flexible (asphalt) pavements depends on pavement temperature and vehicle speeds. Although this is a known phenomenon, it has not been explained yet. The aim of our study is to fill this gap in the knowledge. The explanation of this phenomena which is presented in the paper is based on pavement/sensors mechanics and the application of the multilayer elastic half-space theory. We show that differences in the distribution of vertical and horizontal stresses in the pavement structure are the cause of vehicle weight measurement errors. These studies are important in terms of Weigh-in-Motion systems for direct enforcement and will help to improve the weighing results accuracy.

The paper presents the issue of low-temperature transverse cracks which have developed in newly constructed base courses made of high-modulus asphalt concrete mix (HMAC). Numerous transverse cracks developed in the analysed HMAC base during the winter season before the pavement was actually completed, both at the transverse joint locations and in the areas between them. This had not happened so far on such a scale during road construction projects in Poland. The research included both field examination and laboratory testing of high-modulus asphalt concrete used for construction of the base course of the A1 motorway pavement, followed by computational analysis to investigate the causes and mechanism of the analysed pavement distress. The first part of this paper describes the pavement structure, gives the main requirements applicable to HMAC, and presents the results of the cracking survey, visual assessment and laboratory tests carried out on cores cut from the analysed pavement. Later in the article, the causes of cracking are analysed, taking into account the temperature of air and pavement, performance grade assessment of the bitumen used in the works, homogeneity of the constructed layer and calculated thermal stresses induced in HMAC layers. The examinations and analyses allowed to conclude that the main causes of cracking included too stiff mix, taking into account the climate of Poland, deviations from the pre-defined installation practice during the construction of the base course and leaving the HMAC surface unprotected by the overlying layers: binder and wearing courses during winter. Finally, compliance with the best construction practice during placement of HMAC mixes and use of softer or polymer-modified bitumens are indicated as being critical to avoiding distress of HMAC pavement courses.

Weigh-in-motion systems are installed in pavements or on bridges to identify and reduce the number of overloaded vehicles and minimise their adverse effect on road infrastructure. Moreover, the collected traffic data are used to obtain axle load characteristics, which are very useful in road infrastructure design. Practical application of data from weigh-in-motion has become more common recently, which calls for adequate attention to data quality. This issue is addressed in the presented paper. The aim of the article is to investigate the accuracy of 77 operative weigh-in-motion stations by analysing steering axle load spectra. The proposed methodology and analysis enabled the identification of scale and source of errors that occur in measurements delivered from weigh-in-motion systems. For this purpose, selected factors were investigated, including the type of axle load sensor, air temperature and vehicle speed. The results of the analysis indicated the obvious effect of the axle load sensor type on the measurement results. It was noted that systematic error increases during winter, causing underestimation of axle loads by 5% to 10% for quartz piezoelectric and bending beam load sensors, respectively. A deterioration of system accuracy is also visible when vehicle speed decreases to 30 km/h. For 25% to 35% of cases, depending on the type of sensor, random error increases for lower speeds, while it remains at a constant level at higher speeds. The analysis also delivered a standard steering axle load distribution, which can have practical meaning in the improvement of weigh-in-motion accuracy and traffic data quality.