This work aimed to fulfil one of the great consumer trends related to ethically and environmentally sustainable attitudes. The main concept was to develop an alternative material to natural and synthetic leather by creating new bio-coated textile structures with improved environmental credentials, and to use vegetable wastes and by-products from agroforestry industries, as well as biopolymers. Different residues, such as sawdust and pine bark were successfully incorporated in polymeric aqueous formulations and applied as textile coatings. The Life Cycle Assessment of these new textile products showed that they present a lower environmental impact in comparison to natural leather used for clothing and shoe applications. Overall, the alternative material developed here is a favourable sustainable material. The use of by-products to create bio-based materials comprises a great potential for a broad spectrum of applications in other fields in the Textile and Clothing Industry such as fashion, eco-design, sports and protection apparel, furniture decoration, home textiles, footwear, fashion accessories, in addition to others.

The widespread use of wireless technologies raises concerns about health effects and electromagnetic interference (EMI). This study aims to investigate the EMI-shielding properties of functional textiles using modified multi-walled carbon nanotubes (MWCNT) dispersed in different polymeric matrices as coating inks. Poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) combined with MWCNT showed promise. For instance, a textile coated with a PEDOT:PSS-based ink containing 5 wt.% of N-doped MWCNT with a thickness of 140 µm achieved a shielding effectiveness (SE) of 31.0 dB (221 dB µm⁻¹) in the 5.85–18 GHz range. This fabric is classified as ‘excellent’ for general use and may be suitable for EMI-protective clothing. Some tests using silicone as a polymer matrix demonstrated improved SE through resonance phenomena.

The textile industry is progressively shifting towards more sustainable solutions, particularly in the field of printing technologies. This study reports the development and evaluation of water-based pigment inks formulated with bio-based pigments derived from intermediates produced via bacterial fermentation. Two pigments—indigo (blue) and quinacridone (red)—were incorporated into ink formulations and applied on cotton and polyester fabrics through valve-jet inkjet printing (ChromoJet). The physical properties of the inks were analyzed to ensure compatibility with the equipment, and printed fabrics were assessed as to their color fastness to washing, rubbing, artificial weathering, and artificial light. The results highlight the good performance of the bio-based inks, with excellent light and weathering fastness and satisfactory wash and rub resistance. The effect of different pre-treatments, including a biopolymer and a synthetic binder, was also investigated. Notably, the biopolymer pre-treatment enhanced pigment fixation on cotton, while the synthetic binder improved wash fastness on polyester. These findings support the integration of biotechnologically sourced pigments into eco-friendly textile digital printing workflows.

The textile industry is progressively shifting towards more sustainable solutions, particularly in the field of printing technologies. This study reports the development and evaluation of water-based pigment inks formulated with bio-based pigments derived from intermediates produced via bacterial fermentation. Two pigments — indigo (blue) and quinacridone (red) — were incorporated into ink formulations and applied on cotton and polyester fabrics through valve-jet inkjet printing (ChromoJet). The physical properties of the inks were analysed to ensure compatibility with the equipment, and printed fabrics were assessed as to their colour fastness to washing, rubbing, artificial weathering and artificial light. The results highlight the good performance of the bio-based inks, with excellent light and weathering fastness and satisfactory wash and rub resistance. The effect of different pre-treatments, including a biopolymer and a synthetic binder, was also investigated. Notably, the biopolymer pre-treatment enhanced pigment fixation on cotton, while the synthetic binder improved wash fastness on polyester. These findings support the integration of biotechnologically sourced pigments into eco-friendly textile digital printing workflows.

Agricultural and food by-products offer valuable opportunities for circular and bio-based innovation across sectors. In the textile industry, replacing fossil-based coatings with sustainable alternatives is increasingly urgent. This study evaluates the performance of a textile coating based on coffee silverskin (CS)—an abundant by-product of coffee roasting—applied to four natural fibre substrates: cotton, lyocell, wool, and silk. A formulation combining 60% CS sludge (8% solids), treated by wet ball milling, with an aliphatic polyester-polyurethane dispersion was applied via knife coating. Standardised tests assessed mechanical resistance, air permeability, colour fastness, moisture management, and water repellency, including contact angle and drop absorption analyses. Results revealed that all substrates were compatible with the CS-based coating, which reduced air permeability and increased hydrophobicity. Notably, silk showed the most significant functional enhancement, transitioning from hydrophilic to waterproof with increased durability—indicating strong potential for technical applications such as outerwear and performance textiles. Given the renewable origin of both the substrate and coating, this study highlights the feasibility of valorising agri-food waste in high-performance, bio-based textile systems. These findings demonstrate the potential of CS as a bio-based coating for technical textiles, supporting the development of high-performance and sustainable materials within the textile industry.