In the information contained herein, we fabricated biochar by means of a pyrolysis process; it used Prosopis juliflora waste (PJW) as a biomass source. The physical and chemical material characterization was carried out through FTIR, thermogravimetric, BET-N2 isotherm, and SEM-EDX assays. We studied the methylene orange (MO) adsorption onto PWJ biochar. The PJW biochar displayed a maximum percentage of MO removal of 64%. The results of the adsorption study indicated that Temkin isotherm was suitable to describe the MO adsorption process on PJW biochar; it suggests that the MO adsorption on PJW biochar could be a multi-layer adsorption process. Results showed that the pseudo-second-order model was accurate in demonstrating the MO adsorption on PJW (k2 = 0.295 g mg−1min−1; qe = 8.31 mg g−1). Furthermore, the results made known that the MO removal by PJW biochar was endothermic (ΔH = 12.7 kJ/mol) and a spontaneous process (ΔG = −0.954 kJ/mol). The reusability test disclosed that after four consecutive adsorption/desorption cycles, the PWJ biochar reduced its MO removal by only 4.3%.
This study investigated the deactivation and regeneration of hierarchical zeolites in vacuum gas oil conversion, aiming to reach the equilibrium state seen in fluidized bed catalytic cracking (FCC). The research utilized various characterization techniques to analyze the properties of zeolites before and after coking and regeneration. Zeolite Y-0.20-S was found to have the highest gasoline selectivity and quality, mirroring industrial yields, and displayed notable stability across deactivation/regeneration cycles. Higher mesopore concentration in zeolites led to increased coke selectivity and better resistance to deactivation. The study observed a dominance of aromatic coke with a higher degree of condensation in these zeolites. Despite coke deposition affecting acid and textural properties, the regeneration process effectively restored these characteristics, proving its efficiency. The zeolites with greater mesoporosity retained their fundamental properties responsible for activity and selectivity, highlighting the importance of selecting materials that provide high conversions and maintain stability and product selectivity over multiple cycles. The Y-0.20-S zeolite, in particular, was identified as a promising candidate for commercial catalyst development for gasoline production, contributing to the FCC process's energy efficiency.
The performance of catalysts prepared from hierarchical Y zeolites has been studied during the conversion of vacuum gas oil (VGO) into higher-value products. Two different catalysts have been studied: CatY.0.00 was obtained from the standard zeolite (Y-0.00-M: without alkaline treatment) and CatY.0.20 was prepared from the desilicated zeolite (Y-0-20-M: treated with 0.20 M NaOH). The cracking tests were carried out in a microactivity test (MAT) unit with a fixed-bed reactor at 550 °C in the 20–50 s reaction time range, with a catalyst mass of 3 g and a mass flow rate of VGO of 2.0 g/min. The products obtained were grouped according to their boiling point range in dry gas (DG), liquefied petroleum gas (LPG), naphtha, and coke. The results showed a greater conversion and selectivity to gasoline with the CatY.0.20 catalyst, along with improved quality (RON) of the C5–C12 cut. Conversely, the CatY.0.00 catalyst (obtained from the Y-0.00-M zeolite) showed greater selectivity to gases (DG and LPG), attributable to the electronic confinement effect within the microporous channels of the zeolite. The nature of coke has been studied using different analysis techniques and the impact on the catalysts by comparing the properties of the fresh and deactivated catalysts. The coke deposited on the catalyst surfaces was responsible for the loss of activity; however, the CatY.0.20 catalyst showed greater resistance to deactivation by coke, despite showing the highest selectivity. Given that the reaction occurs in the acid sites of the zeolite and not in the matrix, the increased degree of mesoporosity of the zeolite in the CatY.0.20 catalyst facilitated the outward diffusion of products from the zeolitic channels to the matrix, thereby preserving greater activity.
30 April 2024 in Industrial & Engineering Chemistry Research
The effects of the synthesis method, dopant nature, and porosity on the dibenzothiophene hydrodesulfurization performance of hierarchically porous NiMoS(Si,Zr)/Al2O3 catalysts were studied. Si and Zr incorporation was carried out using grafting (G) and sol–gel (SG) methods. The catalysts were characterized using scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), N2 physisorption, Hg intrusion porosimetry (MIP), X-ray diffraction, hydrogen temperature-programmed reduction (H2-TPR), pyridine-adsorbed Fourier transform infrared spectroscopy (Py-FTIR), high-resolution transmission electron microscopy (HRTEM), and X-ray photoelectron spectroscopy and then correlated with the kinetic parameters. The experimental results showed that Si- and Zr-modified catalysts promoted different degrees of activity and selectivity. The NMS/A-Zr(G) catalyst displayed the highest HDS activity, followed by NMS/A-Zr(SG), NMS/A, NMS/A-Si(G), and NMS/A-Si(SG) in descending order. The presence of Si and Zr in the catalysts and their incorporation methods were identified as the main reasons for this trend. More active catalysts exhibited an increased total acidity. Furthermore, Lewis sites were positively related to kDDS (CUS sites), while Brönsted sites were related to kHYD (BRIM sites). These modifications were found to enhance various characteristics of the catalysts, such as larger edge sites, Mo and NiMo coordination, and large pores.
The influence of residual cuts on the deactivation of hierarchical Y zeolite-based catalysts during the co-processing of vacuum gas oil (VGO) with atmospheric residue (ATR) was investigated. The experiments were conducted in a laboratory-scale MAT-type reactor. The conversion of VGO, ATR, and their 70:30 (mass basis) mixture was examined using two composite catalysts: Cat.Y.0.00 and Cat.Y.0.20. The operating conditions closely resembled those of the commercial catalytic cracking process (550 °C and contact times of 10 to 50 s). When ATR was processed individually, the conversion remained below 50 wt%. However, significant improvements in conversion rates were achieved and catalyst deactivation was mitigated when ATR was co-processed with VGO. Notably, the BET surface area and average mesopore volume were adversely impacted by ATR, which also led to the accumulation of high levels of metals and nitrogen on the spent catalyst, detrimentally affecting its acidic and structural properties. Moreover, substantial coke deposition occurred during ATR cracking. The soluble and insoluble coke analysis revealed H/C ratio values of up to 0.36, indicative of polycondensed coke structures with more than ten aromatic rings. The nature of the coke was confirmed through TPO and FTIR analyses. Interestingly, the CatY.0.20 catalyst exhibited less activity loss, retaining superior acid and structural properties. Co-processing Colombian atmospheric residue with ATR loadings of 30 wt% (higher than the typical 20 wt%) in catalysts formulated with hierarchical zeolites presents a promising alternative for commercial applications. This research opens avenues for optimizing catalytic cracking processes.
A comprehensive investigation into the design and electrochemical optimization of composite electrodes consisting of poly(3,4-ethylenedioxythiophene) (PEDOT)/graphene oxide (GO)/Methanococcus deltae and reduced graphene oxide (rGO)/Methanococcus deltae hybrids, anchored onto stainless-steel (SS) substrates, has been conducted. The GO and rGO materials were synthesized using a modified Hummer method. The resulting SS/PEDOT/GO and SS/PEDOT/rGO composite electrodes were subjected to systematic electrochemical characterization, focusing on the PEDOT p-type and n-type doping/undoping processes within diverse solvent environments (CH3CN and H2O) and electrolyte compositions (LiClO4 and KCl). Raman spectroscopy analysis confirmed the successful integration of graphene derivatives into the electrode structures, while field-emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) revealed increased surface roughness upon GO and rGO incorporation. This increase in surface roughness is believed to enhance the adhesion of Methanococcus deltae microorganisms and facilitate efficient electron transport. Electrochemical measurements showed that the resulting SS/PEDOT/GO and SS/PEDOT/rGO anodes exhibit remarkable electrocatalytic activity. The SS/PEDOT/GO electrode achieved a maximum power density of 1014.420 mW/cm2, while the SS/PEDOT/rGO electrode reached 632.019 mW/cm2.