Cubic silicon carbide (SiC) is an extremely hard and brittle material having unique blend of material properties which makes it suitable candidate for microelectromechanical systems and nanoelectromechanical systems applications. Although, SiC can be machined in ductile regime at nanoscale through single-point diamond turning process, the root cause of the ductile response of SiC has not been understood yet which impedes significant exploitation of this ceramic material. In this paper, molecular dynamics simulation has been carried out to investigate the atomistic aspects of ductile response of SiC during nanometric cutting process. Simulation results show that cubic SiC undergoes sp ³ -sp ² order-disorder transition resulting in the formation of SiC-graphene-like substance with a growth rate dependent on the cutting conditions. The disorder transition of SiC causes the ductile response during its nanometric cutting operations. It was further found out that the continuous abrasive action between the diamond tool and SiC causes simultaneous sp ³ -sp ² order-disorder transition of diamond tool which results in graphitization of diamond and consequent tool wear.

Shape memory nanocomposites of polyurethane (PU)-clay were fabricated by melt mixing of PU and nano-clay. Based on nano-indentation and microhardness tests, the strength of the nanocomposites increased dramatically as a function of clay content, which is attributed to the enhanced nanoclay–polymer interactions. Thermal mechanical experiments demonstrated good mechanical and shape memory effects of the nanocomposites. Full shape memory recovery was displayed by both the pure PU and PU-clay nanocomposites.

High average power (>50 W) nanosecond pulsed fiber lasers are now routinely available owing to the demand for high throughput laser applications. However, in some applications, scale-up in average power has a detrimental effect on process quality due to laser-induced thermal accumulation in the workpiece. To understand the laser–material interactions in this power regime, and how best to optimize process performance and quality, we investigated the influence of laser parameters such as pulse duration, energy dose (i.e., total energy deposited per unit area), and pulse repetition frequency (PRF) on engraving 316L stainless steel. Two different laser beam scanning strategies, namely, sequential method (SM) and interlacing method (IM), were examined. For each set of parameters, the material removal rate (MRR) and average surface roughness (S_a) were measured using an Alicona 3D surface profilometer. A phenomenological model has been used to help identify the best combination of laser parameters for engraving. Specifically, this study has found that (i) the model serves as a quick way to streamline parameters for area engraving (ii) increasing the pulse duration and energy dose at certain PRF results in a high MRR, albeit with an associated increase in S_a, and (iii) the IM offers 84% reduction in surface roughness at a higher MRR compared to SM. Ultimately, high quality at high throughput engraving is demonstrated using optimized process parameters.

There is considerable interest in using acoustic emission (AE) and ultrasound to assess the quality of implant–bone interfaces and to monitor for micro-damage leading to loosening. However, remarkably little work has been done on the transmission of ultrasonic waves though the physical and biological structures involved. The aim of this in vitro study is to assess any differences in transmission between various dental materials and bovine rib bones with various degrees of hydration. Two types of tests have been carried out using pencil lead breaks as a standard AE source. The first set of tests was configured to assess the surface propagation of AE on various synthetic materials compared with fresh bovine rib bone. The second is a set of transmission tests on fresh, dried and hydrated bones each fitted with dental implants with various degrees of fixity, which includes components due to bone and interface transmission. The results indicate that transmission through glass ionomer cement is closest to the bone. This would suggest that complete osseointegration could potentially be simulated using such cement. The transmission of AE energy through bone was found to be dependent on its degree of hydration. It was also found that perfusing samples of fresh bone with water led to an increase in transmitted energy, but this appeared to affect transmission across the interface more than transmission through the bone. These findings have implications not only for implant interface inspection but also for passive AE monitoring of implants.

Acoustic emission (AE) is a phenomenon where transient waves of stress are generated during deformed material, which is applied to detect and monitor the cracks and cracks propagation. The majority of related literature studied simulated wave sources, which were utilized for a single point of a pipe and have been strictly controlled by temporal characteristics. Therefore, the realistic wave sources which do not have known temporal characteristics are studied in the present work. The realistic source is quasi-static crack propagation under three-point bending. The distortions of AE signals are experimentally evaluated by testing the AE signals of crack propagation using simulated sources. A variety of stress intensities are applied on a steel pipe to determine the effect of stress type and intensity on the characteristics of the source using time and frequency domains. Machines are mounted on the steel pipe to locate and reconstitute the features of time and frequency domain of the AE sources. It is concluded that the AE energy was sensitive to the crack size which was concerning to the transition of plane-stress to plane-strain. The potential of AE technique for identifying the nature, intensity and location of crack propagation is demonstrated.