In this paper, the authors demonstrate the application of a modified Ru(phen)-based temperature-sensitive paint which was originally developed for the evaluation of unsteady aero-thermodynamic phenomena in high Mach number but short duration experiments. In the present work, the modified TSP with a temperature sensitivity of up to −5.6%/K was applied in a low Mach number long-duration test case in a low-pressure environment. For the demonstration of the paint’s performance, a flat plate with a mounted cylinder was set up in the High-Speed Cascade Wind Tunnel (HGK). The test case was designed to generate vortex shedding frequencies up to 4300 Hz which were sampled using a high-speed camera at 40 kHz frame rate to resolve unsteady surface temperature fields for potential heat-transfer estimations. The experiments were carried out at reduced ambient pressure of $p_{\infty }$ = 13.8 kPa for three inflow Mach numbers being $M{a}_{\infty }=[0.3;0.5;0.7]$. In order to enable the resolution of very low temperature fluctuations down to the noise floor of ${10}^{-5}$ K with high spatial and temporal resolution, the flat plate model was equipped with a sprayable carbon nanotube (CNT) heating layer. This constellation, together with the thermal sensors incorporated in the model, allowed for the calculation of a quasi-heat-transfer coefficient from the surface temperature fields. Besides the results of the experiments, the paper highlights the properties of the modified TSP as well as the methodology.

Secondary flow and loss development in the T106Div-EIZ low-pressure turbine cascade are investigated utilizing (U)RANS simulations in cases with and without periodically incoming wakes at $M{a}_{2th}=0.59$ and $R{e}_{2th}=2\times {10}^5$ . The predictions are compared to experimental data presented by Kirik and Niehuis (2015). The axial mid-span and overall loss development in the T106Div-EIZ and the T106A-EIZ in the steady case are analyzed regarding the effects caused by the different loading distributions and by the divergent endwall geometry. Furthermore, the entropy generation is analyzed in the T106Div-EIZ with periodically incoming wakes in several axial positions of interest and compared to the undisturbed steady case. It is found that in the front-loaded T106Div-EIZ, the incoming wakes cause a premature endwall loss production in the front part of the passage, resulting in a lower intensity of the secondary flow downstream of the passage and a redistribution of the loss generation components.

This article provides a summarizing account of the results obtained in the current collaborative work of four research institutes concerning near-wall flow in turbomachinery. Specific questions regarding the influences of boundary layer development on blades and endwalls as well as loss mechanisms due to secondary flow are investigated. These address skewness, periodical distortion, wake interaction and heat transfer, among others. Several test rigs with modifiable configurations are used for the experimental investigations including an axial low speed compressor, an axial high-speed wind tunnel, and an axial low-speed turbine. Approved stationary and time resolving measurements techniques are applied in combination with custom hot-film sensor-arrays. The experiments are complemented by URANS simulations, and one group focusses on turbulence-resolving simulations to elucidate the specific impact of rotation. Juxtaposing and interlacing their results the four groups provide a broad picture of the underlying phenomena, ranging from compressors to turbines, from isothermal to non-adiabatic, and from incompressible to compressible flows.

A particular turbine cascade design is presented with the goal of providing a basis for high quality investigations of endwall flow under high-speed conditions with unsteady inflow. The key feature of the design is an integrated two-part flat plate serving as a cascade endwall at part-span, which enables a variation of the inlet endwall boundary layer conditions. The new design is applied to the T106A low pressure turbine cascade for endwall flow investigations in the High-Speed Cascade Wind Tunnel of the Institute of Jet Propulsion at the Bundeswehr University Munich. Measurements are conducted under realistic flow conditions (M_2th = 0.59, Re_2th = 2 · 10⁵) in three cases of varying endwall boundary layer conditions with and without periodically incoming wakes. The endwall boundary layer is characterized by 1D-CTA measurements upstream of the blade passage. Secondary flow is evaluated by five-hole-probe measurements in the turbine exit flow. A strong similarity is found between the time-averaged effects of unsteady inflow conditions and the effects of changing inlet endwall boundary layer conditions regarding the attenuation of secondary flow. Furthermore, the experimental investigations show that all design goals for the improved T106A cascade are met.

Particle image velocimetry (PIV) measurements were performed inside a low-pressure turbine cascade operating at engine-relevant high-speed and low-Re conditions to investigate the near-endwall flow. Of particular research interest was the dominant periodic disturbance of the flow field by incoming wakes, which were generated by moving cylindrical bars at a frequency of 500 Hz. Two PIV setups were utilized to resolve both (1) a large blade-to-blade plane close to the endwall as well as midspan and (2) the wake effects in an axial flow field downstream of the blade passage. The measurements were performed using a phase-locked approach in order to align and compare the results with comprehensive CFD data that are also available for this test case. The experimental results not only support a better understanding and even a quantification of the wake-induced over/under-turning inside and downstream of the passage, they also enable the tracing of the ‘negative-jet-effect’, which is widely known in the CFD branch of the turbomachinery community but is seldom visualized in experiments. The results also reveal that the bar wake periodically widens the blade wake by up to 165%, while the secondary flow is less affected and exhibits a phase lag with respect to the 2D-flow effects. The results presented here are an essential basis for the subsequent investigation of the near-endwall blade suction surface effects using unsteady pressure-sensitive paint in the second part of this two-part publication.

Unsteady pressure-sensitive paint (i-PSP) measurements were performed at a sampling rate of 30 kHz to investigate the near-endwall blade suction surface flow inside a low-pressure turbine cascade operating at engine-relevant high-speed and low-Re conditions. The investigation focuses on the interaction of periodically incoming bar wakes at 500 Hz with the secondary flow and the blade suction surface. The results build on extensive PIV measurements presented in the first part of this two-part publication, which captured the ’negative-jet-effect’ of the wakes throughout the blade passage. The surface pressure distributions are combined with CFD to analyze the flow topology, such as the passage vortex separation line. By analyzing data from phase-locked PIV and PSP measurements, a wake-induced moving pressure gradient negative in space and positive in time is found, which is intensified in the secondary flow region by 33% with respect to midspan. Furthermore, two methods of frequency-filtering based on FFT and SPOD are compared and utilized to associate a pressure fluctuation peak around 678 Hz with separation bubble oscillation.