Background: The NiTi alloy, known for its shape memory and superelasticity, is increasingly used in medicine. However, its high nickel content requires enhanced biocompatibility for long-term implants. Low-temperature plasma treatments under glow-discharge conditions can improve surface properties without compromising mechanical integrity. Methods: This study explores the surface modification of a NiTi alloy by oxidizing it in low-temperature plasma. We examine the impact of process temperatures and sample preparation (mechanical grinding and polishing) on the structure of the produced titanium oxide layers. Surface properties, including topography, morphology, chemical composition, and bioactivity, were analyzed using TEM, SEM, EDS, and an optical profilometer. Bioactivity was assessed through the deposition of calcium phosphate in simulated body fluid (SBF). Results: The low-temperature plasma oxidization produced titanium dioxide layers (29–55 nm thick) with a predominantly nanocrystalline rutile structure. Layer thickness increased with extended processing time and higher temperatures (up to 390 °C), though the relationship was not linear. Higher temperatures led to thicker layers with more precipitates and inhomogeneities. The oxidized layers showed increased bioactivity after 14 and 30 days in SBF. Conclusions: Low-temperature plasma oxidation produces bioactive titanium oxide layers on NiTi alloys, with a structure and properties that can be tuned through process parameters. This method could enhance the biocompatibility of NiTi alloys for medical implants.

Ultra-fine-grained bainitic (UFGB) steels offer excellent mechanical properties, which can be further improved by applying diamond-like carbon (DLC) coatings. However, poor adhesion between the coating and substrate remains a key limitation. Since the steel’s microstructure degrades at high temperatures, enhancing adhesion without heating the substrate is essential. This study investigates surface hardening combined with simultaneous nitrogen and hydrogen doping during the Radio Frequency Chemical Vapor Deposition (RFCVD) process to improve coating performance. Varying gas compositions were tested to assess their effects on coating properties. Nitrogen incorporation decreased hardness from 12 GPa to 9 GPa but improved adhesion, while hydrogen limited damage after coating failure. Optimizing the gas mixture led to enhanced adhesion and wear resistance. Raman and X-ray photoelectron spectroscopy (XPS) analyses confirmed that the optimized coatings had the highest sp³ bond content and elevated nitrogen levels. While both hardness and adhesion contributed to wear resistance, no direct link to coating thickness was found. Overall, co-doping with nitrogen and hydrogen is an effective approach to improve adhesion and wear resistance without requiring high processing temperatures or complex equipment.

To evaluate the effect of nitrogen and hydrogen on the corrosion resistance of diamond-like carbon (DLC) coatings, potentiodynamic tests were carried out on DLC coatings deposited under various reactive atmosphere compositions on martensitically hardened 34CrAlNi steel. In order to replicate actual operating conditions of steel components, the tests were conducted both in a reference 3.5% NaCl solution and in natural mine waters, which are in direct contact with mining gearbox mechanisms. Although it is generally assumed that the addition of other elements tends to deteriorate the corrosion resistance of amorphous carbon coatings, such doping simultaneously improves adhesion to metallic substrates, and enhanced adhesion in turn contributes to improved corrosion resistance. Variation in the proportions of the doping elements altered the damage morphology on the sample surface, as well as the corrosion current density, corrosion potential, and polarization resistance. Improvements in corrosion resistance parameters correlated with the quality of the coating–substrate adhesion, evaluated in accordance with the VDI3918 standard. The most favorable properties were obtained for coatings deposited under a gas composition of N₂:CH₄:H₂ with a ratio of 3:4:2.