The present study deals with the fabrication of epoxy composites reinforced with 50 wt% of date palm leaf sheath (G), palm tree trunk (L), fruit bunch stalk (AA), and leaf stalk (A) as filler by the hand lay-up technique. The developed composites were characterized and compared in terms of mechanical, physical and morphological properties. Mechanical tests revealed that the addition of AA improves tensile (20.60–40.12 MPa), impact strength (45.71–99.45 J/m), flexural strength (32.11–110.16 MPa) and density (1.13–1.90 g/cm³). The water absorption and thickness swelling values observed in this study were higher for AA/epoxy composite, revealing its higher cellulosic content, compared to the other composite materials. The examination of fiber pull-out, matrix cracks, and fiber dislocations in the microstructure and fractured surface morphology of the developed materials confirmed the trends for mechanical properties. Overall, from results analysis it can be concluded that reinforcing epoxy matrix with AA filler effectively improves the properties of the developed composite materials. Thus, date palm fruit bunch stalk filler might be considered as a sustainable and green promising reinforcing material similarly to other natural fibers and can be used for diverse commercial, structural, and nonstructural applications requiring high mechanical resistance.

Conocarpus fiber is an abundantly available and sustainable cellulosic biomass. With its richness in cellulose content, it is potentially used for manufacturing microcrystalline cellulose (MCC), a cellulose derivative product with versatile industrial applications. In this work, different samples of bleached fiber (CPBLH), alkali-treated fiber (CPAKL), and acid-treated fiber (CPMCC) were produced from Conocarpus through integrated chemical process of bleaching, alkaline cooking, and acid hydrolysis, respectively. Characterizations of samples were carried out with Scanning Electron Microscope (SEM), Energy Dispersive X-ray (EDX), Fourier Transform Infrared-Ray (FTIR), X-ray Diffraction (XRD), Thermogravimetric (TGA), and Differential Scanning Calorimetry (DSC). From morphology study, the bundle fiber feature of CPBLH disintegrated into micro-size fibrils of CPMCC, showing the amorphous compounds were substantially removed through chemical depolymerization. Meanwhile, the elemental analysis also proved that the traces of impurities such as cations and anions were successfully eliminated from CPMCC. The CPMCC also gave a considerably high yield of 27%, which endowed it with great sustainability in acting as alternative biomass for MCC production. Physicochemical analysis revealed the existence of crystalline cellulose domain in CPMCC had contributed it 75.7% crystallinity. In thermal analysis, CPMCC had stable decomposition behavior comparing to CPBLH and CPAKL fibers. Therefore, Conocarpus fiber could be a promising candidate for extracting MCC with excellent properties in the future.