Composites have been found to be the most promising and discerning material available in this century. Presently, composites reinforced with fibers of synthetic or natural materials are gaining more importance as demands for lightweight materials with high strength for specific applications are growing in the market. Fiber-reinforced polymer composite offers not only high strength to weight ratio, but also reveals exceptional properties such as high durability; stiffness; damping property; flexural strength; and resistance to corrosion, wear, impact, and fire. These wide ranges of diverse features have led composite materials to find applications in mechanical, construction, aerospace, automobile, biomedical, marine, and many other manufacturing industries. Performance of composite materials predominantly depends on their constituent elements and manufacturing techniques, therefore, functional properties of various fibers available worldwide, their classifications, and the manufacturing techniques used to fabricate the composite materials need to be studied in order to figure out the optimized characteristic of the material for the desired application. An overview of a diverse range of fibers, their properties, functionality, classification, and various fiber composite manufacturing techniques is presented to discover the optimized fiber-reinforced composite material for significant applications. Their exceptional performance in the numerous fields of applications have made fiber-reinforced composite materials a promising alternative over solitary metals or alloys.
Over the last few years, there has been a growing interest in the study of lightweight composite materials. Due to their tailorable properties and unique characteristics (high strength, flexibility and stiffness), glass (GFs) and carbon (CFs) fibers are widely used in the production of advanced polymer matrix composites. Glass Fiber-Reinforced Polymer (GFRP) and Carbon Fiber-Reinforced Polymer (CFRP) composites have been developed by different fabrication methods and are extensively used for diverse engineering applications. A considerable amount of research papers have been published on GFRP and CFRP composites, but most of them focused on particular aspects. Therefore, in this review paper, a detailed classification of the existing types of GFs and CFs, highlighting their basic properties, is presented. Further, the oldest to the newest manufacturing techniques of GFRP and CFRP composites have been collected and described in detail. Furthermore, advantages, limitations and future trends of manufacturing methodologies are emphasized. The main properties (mechanical, vibrational, environmental, tribological and thermal) of GFRP and CFRP composites were summarized and documented with results from the literature. Finally, applications and future research directions of FRP composites are addressed. The database presented herein enables a comprehensive understanding of the GFRP and CFRP composites’ behavior and it can serve as a basis for developing models for predicting their behavior.
In the last decade, synthetic fiber, as a reinforcing specialist, has been mainly used in polymer matrix composites (PMC’s) to provide lightweight materials with improved stiffness, modulus, and strength. The significant feature of PMC’s is their reinforcement. The main role of the reinforcement is to withstand the load applied to the composite. However, in order to fulfill its purpose, the reinforcements must meet some basic criteria such as: being compatible with the matrix, making chemical or adhesion bonds with the matrix, having properties superior to the matrix, presenting the optimal orientation in composite and, also, having a suitable shape. The current review reveals a detailed study of the current progress of synthetic fibers in a variety of reinforced composites. The main properties, failure modes, and applications of composites based on synthetic fibers are detailed both according to the mentioned criteria and according to their types (organic or inorganic fibers). In addition, the choice of classifications, applications, and properties of synthetic fibers is largely based on their physical and mechanical characteristics, as well as on the synthesis process. Finally, some future research directions and challenges are highlighted.
Thermal barrier coating is critical for thermal insulation technology, making the underlying base metal capable of operating at a melting temperature of 1150 °C. By increasing the temperature of incoming gases, engineers can improve the thermal and mechanical performance of gas turbine blades and the piston cylinder arrangement. Recent developments in the field of thermal barrier coatings (TBCs) have made this material suitable for use in a variety of fields, including the aerospace and diesel engine industries. Changes in the turbine blade microstructure brought on by its operating environment determine how long and reliable it will be. In addition, the effectiveness of multi-layer, composite and functionally graded coatings depends heavily on the deposition procedures used to create them. This research aims to clarify the connection between workplace conditions, coating morphology and application methods. This article presents a high-level overview of the many coating processes and design procedures employed for TBCs to enhance the coating’s surface quality. To that end, this review is primarily concerned with the cultivation, processing and characteristics of engineered TBCs that have aided in the creation of specialized coatings for use in industrial settings.
This paper presents a study on the tensile properties of Alumide and polyamide PA2200 standard samples produced by Additive manufacturing (AM) based on selective laser sintering (SLS). Because of the orthogonal trajectories of the laser beam during exposure, different orientations of the samples may lead to different mechanical properties. In order to reveal this process issue, four orientations of the samples in building envelope were investigated. For data reliability, all the other process parameters were constant for each material and every orientation. The tensile tests highlight small differences in elastic properties of the two materials, while significant differences in strength properties and energy absorption were observed. Nevertheless, Young modulus indicates high stiffness of the Alumide comparing to PA2200 samples. The stereo microscopy reveals a brittle fracture site for Alumide and a ductile fracture with longitudinal splitting zones for PA2200. From the orientation point of view, similar properties of samples oriented at 0 and 90 degrees for all investigated mechanical properties were observed. However, tensile strength was less influenced by the sample orientations.