This paper details the experimental and numerical analysis of a combustion process for atmospheric swirl burners using methane with added ammonia as fuel. The research was carried out for lean methane–air mixtures, which were doped with ammonia up to 5% and preheated up to 473 K. A flow with internal recirculation was induced by burners with different outflow angles from swirling blades, 30° and 50°, where tested equivalence ratio was 0.71. The NO and CO distribution profiles on specified axial positions of the combustor and the overall emission levels at the combustor outlet were measured and compared to a modelled outcome. The highest values of the NO emissions were collected for 5% NH3 and 50° (1950 ppmv), while a reduction to 1585 ppmv was observed at 30°. The doubling of the firing rates from 15 kW up to 30 kW did not have any great influence on the overall emissions. The emission trend lines were not proportional to the raising share of the ammonia in the fuel. 3D numerical tests and a kinetic study with a reactor network showed that the NO outlet concentration for swirl flame depended on the recirculation ratio, residence time, wall temperature, and the mechanism used. Those parameters need to be carefully defined in order to get highly accurate NO predictions—both for 3D simulations and simplified reactor-based models.
This paper presents the results of an experimental study on the combustion process of methane mixed with NH3 in flameless mode. At a time of striving for CO2-free power, NH3 became a potential energy storage carrier fuel from renewable sources. Flameless combustion features low emissions and is a very efficient technology used in the power sector, as well as steel production, ceramics, etc. Industrial furnaces were tested in the context of pure methane combustion with an addition of NH3, up to 5%. Flameless combustion conditions were achieved with a regenerative gas burner system (high regenerative system). The burner consists of four ceramic regenerators allowing for continuous preheating of air, even up to 50 K lower than the temperature of the combustion chamber wall. Constant power of the introduced fuel was kept at 150 kW and the fuel-air equivalence ratio ranged from 0.75 to 0.95. The results have shown a growth of molar fraction of NO in flue gases when NH3 content in the fuel rose. The increase is more significant for the tests with a higher amount of oxygen in the combustion chamber (a lower fuel-air equivalence ratio). An addition of 5% of NH3 into the fuel caused an emission of NO at the levels of 113 ppmv and 462 ppmv (calculated to O2 = 0%), respectively for low and high fuel-air equivalence ratios.
In the coming years, as a result of changing climate policies and finite fossil fuel resources, energy producers will be compelled to introduce new fuels with lower carbon footprints. One of the solutions is hydrogen, which can be burned or co-fired with methane in energy generation systems. Therefore, this study presents a thermodynamic and emission analysis of a gas turbine fueled by a mixture of CH4 and H2, as well as pure hydrogen. Numerical studies were conducted for the actual operating parameters of the LM6000 gas turbine in both simple and combined cycles. Aspen Hysys and Chemkin-Pro 2023R1 commercial software were used for the calculations. It was demonstrated that with a constant turbine inlet temperature set at 1723 K, the thermal efficiency increased from 39.4% to 40.2% for the gas turbine cycle and from 49% to 49.4% for the combined cycle gas turbine. Nitrogen oxides emissions were calculated using the reactor network, revealing that an increase in H2 content above 20%vol. in the fuel leads to a significant rise in nitric oxides emissions. In the case of pure H2, emissions are more than three times higher than for CH4. The main reason for this increase in emissions was identified as the greater presence of H, O, and OH radicals in the reaction zone, causing an acceleration in the formation of nitric oxides.