Rapid identification and localization of dry bulk cargo hoppers are currently core issues in the automation control of gantry cranes at dry bulk terminals. The current conventional method relies on LiDAR systems for the identification and positioning of bulk unloading hoppers. However, this approach is complex and costly. In contrast, GPS-based positioning solutions for bulk unloading hoppers are prone to damage due to the vibrations generated during the operation process. Therefore, in this paper, a hopper localization system based on monocular camera vision is proposed to locate the position of the bulk unloading hopper. The hopper identification and localization process are divided into three stages. The first stage uses the improved YOLOv5 model to quickly and roughly locate the hopper target. The second stage uses morphological geometrical features to locate the corner points of the hopper target. The third stage determines the three-dimensional coordinates of the hopper target by solving the position of the corner points in the world coordinate system through the PnP (Perspective-n-Point) algorithm. The experimental results show that the average positioning accuracy of the coordinates of the method is above 93%, demonstrating the accuracy and effectiveness of the method.

In container terminal operations, truck lifting accidents pose a serious threat to the safety and efficiency of automated equipment. Traditional detection methods using visual cameras and single-line Light Detection and Ranging (LiDAR) are insufficient for capturing three-dimensional spatial features, leading to reduced detection accuracy. Moreover, the boundary features of key accident objects, such as containers, truck chassis, and wheels, are often blurred, resulting in frequent false and missed detections. To tackle these challenges, this paper proposes an accident detection method based on multi-line LiDAR and an improved PointNet++ model. This method uses multi-line LiDAR to collect point cloud data from operational lanes in real time and enhances the PointNet++ model by integrating a multi-layer perceptron (MLP) and a mixed attention mechanism (MAM), optimizing the model’s ability to extract local and global features. This results in high-precision semantic segmentation and accident detection of critical structural point clouds, such as containers, truck chassis, and wheels. Experiments confirm that the proposed method achieves superior performance compared to the current mainstream algorithms regarding point cloud segmentation accuracy and stability. In engineering tests across various real-world conditions, the model exhibits strong generalization capability.

Currently, the operational risk assessment of quay crane operators at ports relies on manual evaluations based on experience, but this method lacks objectivity and fairness. As port throughput continues to grow, the port accident rate has also increased, making it crucial to scientifically evaluate the risk behaviors of operators and improve their safety awareness. This paper proposes an automated evaluation method based on a Deep Q-Network (DQN) to assess the risk behaviors of quay crane operators in virtual scenarios. A risk simulation module has been added to the existing automated quay crane remote operation simulation system to simulate potential risks during operations. Based on the collected data, a DQN-based benchmark model reflecting the operational behaviors and decision-making processes of skilled operators has been developed. This model enables a quantitative evaluation of operators’ behaviors, ensuring the objectivity and accuracy of the assessment process. The experimental results show that, compared with traditional manual scoring methods, the proposed method is more stable and objective, effectively reducing subjective biases and providing a reliable alternative to conventional manual evaluations. Additionally, this method enhances operators’ safety awareness and their ability to handle risks, helping them identify and avoid risks during actual operations, thereby ensuring both operational safety and efficiency.

For automated quayside container cranes, accurate measurement of the three-dimensional positioning and attitude of the container spreader is crucial for the safe and efficient transfer of containers. This paper proposes a high-precision measurement method for the spreader’s three-dimensional position and rotational angles based on a single vertically mounted fixed-focus visual camera. Firstly, an image preprocessing method is proposed for complex port environments. The improved YOLOv5 network, enhanced with an attention mechanism, increases the detection accuracy of the spreader’s keypoints and the container lock holes. Combined with image morphological processing methods, the three-dimensional position and rotational angle changes of the spreader are measured. Compared to traditional detection methods, the single-camera-based method for three-dimensional positioning and attitude measurement of the spreader employed in this paper achieves higher detection accuracy for spreader keypoints and lock holes in experiments and improves the operational speed of single operations in actual tests, making it a feasible measurement approach.

During the loading operation of a ship loader in bulk terminal, in order to bring bulk cargo, such as coal and ore, precisely into every corner of the cabin and not to raise dust at the same time, the slip barrel mechanism usually is placed fully inside the ship cabin near the cargo as close as possible. However, if too close, it will increase the risk of collision between slip barrel and cargo, which poses a security risk to loading operation.This article proposes an anti-collision method for slip barrel in the process of automatic ship loading in bulk terminal. This method can accurately position the cargo of cabin which is blocked by slip barrel and shovel, and provide a reliable guarantee for the automatic loading operation. Firstly, this method use an array of laser radar mounted on the maintenance platforms to perceive the collision objects around the slip barrel, including the cargo and cabin. Meanwhile, it provides a compensation algorithm to reduce the effect of anti-collision recognition brought by dust and various obstacles during the operation. According to the calculated effective distance between the cargo and slip barrel, the automatic control system of ship loading can adjust the loading operation on a real-time basis. In the end, this article analyze and illustrate the reliability and validity of this method by the case of the application in automatic ship loading system in Tianjin coal terminal.