Red mud, a voluminous industrial waste produced during the Bayer process in the alumina industry, has numerous application possibilities across various fields. Its potential uses are diverse, ranging from the construction industry and metallurgy to environmental protection and agriculture. There are three main aspects of red mud utilization. First, it can be analyzed from the point of view of resource utilization, where it could be applied as raw material mostly in the construction industry. Second, it could be a useful source of valuable components, such as rare earths and metals, especially iron. Third, red mud could have different environmental applications, in wastewater treatment, soil remediation, etc.The paper summarizes current data on red mud utilization methods and aims to emphasize the potential for red mud utilization in various fields.

This paper investigated the kinetics involved in the adsorption of methylene blue (MB) on activated carbon. Tests of the adsorbent (granulometric composition and FT-IR analyses) showed that it contains a wide range of particle sizes (5–250 μm) and that the most frequent vibrations are caused by N=C=N stretching, C=C=C stretching, metal–oxygen vibrations (e.g., Fe-O), and heteroatomic vibrations (C-Cl or C-Br). Increasing the dose of adsorbent and decreasing the initial concentration of methylene blue increases the efficiency of adsorption, while the most intensive adsorption takes up to 10 min. The adsorption process follows pseudo-second-order kinetics, which indicates that adsorption occurs due to chemical interactions between the adsorbate and adsorbent. The results indicate that the use of activated carbon achieves a high level of MB removal, especially under optimized conditions.

This paper shows the preliminary results of an investigation into the possibility of using red mud slag (RMS) for phosphate sorption from aqueous solutions. The red mud slag was obtained from red mud treatment, specifically from carbothermal reduction at high temperatures. This process resulted in forming a metallic phase (iron) and slag enriched with other elements. The preliminary analysis of slag is performed to investigate its potential for use as a phosphate sorbent in wastewater treatment. The slag is divided into three categories. Two of them are obtained by sieving an original slag sample in the fine fraction and the coarse fraction (the slag residual after sieving). The third sample is the raw slag. After an experiment that included 24 h shaking of slag and phosphate solution, the results show potential for using red mud slag in phosphate sorption. It is an initial experiment that will be a starting point for further investigation of the sorption characteristics of red mud slag.

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Acidic wastewater generated during sulfuric acid leaching of reduced tionite within the EUROTITAN process was treated using three low-cost adsorbents: fly ash, bentonite, and red mud slag. Tionite is a solid residue originating from the sulfate route of TiO₂ production, whereas the investigated wastewater is a secondary acidic stream produced during hydrometallurgical treatment of reduced tionite. The initial wastewater was characterized by low pH and elevated concentrations of Fe, Al, Ti, B, Cu, Mn, Pb, Cr, and Li. Batch adsorption experiments were carried out by varying contact time from 4 to 24 h and adsorbent dosage from 5 to 15 g/L. The results showed distinct selectivity depending on adsorbent type and solution chemistry. Bentonite exhibited the most stable performance, achieving nearly complete removal of Pb, Cu, B, and Li, while Fe and Al were only partially removed and Ti removal remained limited. Fly ash showed high affinity toward Pb and Cu, but its performance was strongly affected by dosage and contact time. Red mud slag demonstrated excellent Pb removal, high Cu removal, and time- and dosage-dependent Ti removal, although partial dissolution of Fe- and Al-bearing phases occurred under strongly acidic conditions. Overall, the results confirm that industrial by-products and natural clay materials can contribute to partial purification of acidic metallurgical wastewater, while additional neutralization or polishing steps are required for complete treatment.

The IX International Congress “Engineering, Environment and Materials in Process Industry”—EEM2025 took place in Ethno Village Stanišići, Bijeljina, Republic of Srpska, Bosnia and Herzegovina, from 2 to 4 April 2025