Municipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental risks, regulatory pressures, and the underuse of the sludge’s energy and nutrient potential. This review examines the evolution of sludge management, focusing on technologies that enable energy recovery and resource valorization. The transition from linear treatment systems toward integrated biorefineries is underway, combining biological, thermal, and chemical processes. Anaerobic digestion remains the most widely used energy-positive method, but it is significantly improved by processes such as thermal hydrolysis, hydrothermal carbonization, and wet oxidation. Among these, hydrothermal carbonization stands out for its scalability, energy efficiency, and phosphorus-rich hydrochar production, although implementation barriers remain. Economic feasibility is highly context-dependent, being shaped by capital costs, energy prices, product markets, and policy incentives. This review identifies key gaps, including the need for standardized treatment models, decentralized processing hubs, and safe residual management. Supportive regulation and economic instruments will be essential to facilitate widespread adoption. In conclusion, sustainable sludge management depends on modular, integrated systems that recover energy and nutrients while meeting environmental standards. A coordinated approach across technology, policy, and economics is vital to unlock the full value of this critical waste stream.

In recent years, the increasing demand and rising prices of rare earth elements (REEs), along with their attendant supply risk (about 95% of these elements are supplied by China), have led the European Commission to consider REEs as critical raw materials. Developing and optimizing processes for recovering REEs from secondary sources such as NdFeB magnets is fundamental in this context. A novel method to recover REEs by leaching with citric acid and subsequently separating these elements using the solvent extraction method has been introduced. Therefore, this research investigates the leaching efficiency of REEs, Fe, and B from NdFeB magnets. A full factorial design, with 18 experimental setups, was conducted to optimize the citric acid concentration (1–3 mol/L), leaching time (1–3 h), and solid–liquid ratio (5–10%wt./vol.). All tests were carried out at room temperature and 150 rpm. Different optimizations (response surface methodology (RSM) and artificial neural network (ANN) analysis) are used to maximize the REEs’ leaching efficiency. RSM resulted in a maximum extraction yield of total rare earth elements (TREEs) of about 89% in the investigated experimental plan. This result is similar to that for ANN analysis (about 86%), but more accurate than that for RSM. In fact, for the ANN, an overall R-value higher than 0.99 was obtained. This result indicates that the developed ANN can be used as an accurate model for estimating the leaching efficiencies of REEs from NdFeB magnets.

The growing demand for ultra-low sulfur fuels has intensified interest in recovering strategic metals from the large volumes of hazardous hydrodesulfurization catalysts that are discarded yearly. This work evaluates a task-specific ionic liquid, tri-n-octylammonium bis(2-,4-,4-trimethylpentyl)-phosphinate [TOA][Cy272], synthesized by the acid–base neutralization of tri-n-octylamine and Cyanex 272. FT-IR spectroscopy confirmed complete proton transfer and the formation of a stable ion pair. Liquid–liquid extraction tests were conducted with synthetic Co–Ni–Mo solutions (0.1–2.5 g/L each), a varying ionic liquid concentration (10–50 vol%), pH (1.5–12.5), and organic/aqueous ratio (1:1). At 35 vol% of ionic liquid and pH 2, the extraction efficiency for Mo reached 94%, with separation factors βMo/Ni = 12 and βMo/Co = 7.5; Co and Ni uptake remained ≤15%. Selectivity decreased at higher metal loadings because of ionic liquid saturation, and an excessive ionic liquid amount (>35%) offered no benefit, owing to viscosity-limited mass transfer. Stripping studies showed that 1 M NH₄OH stripped about 95% Mo, while leaving Co and Ni in the organic phase; conversely, 2 M HCl removed 92–98% of Co and Ni, but <5% Mo. Overall Mo recovery of about 95% was obtained by a two-step extraction/stripping scheme. The results demonstrate that [TOA][Cy272] combines the cation exchange capability of quaternary ammonium ILs with the strong chelating affinity of organophosphinic acids, delivering rapid, selective, and regenerable separation of Mo from mixed-metal leachates and wastewater streams.

The increasing demand for molybdenum, nickel, and cobalt in high-tech industries has led to a need for efficient and sustainable metal recovery from secondary sources. Conventional solvent extraction methods face environmental concerns, high reagent consumption, and limited selectivity. Ionic liquids (ILs) have emerged as promising alternatives due to their low volatility, high thermal stability, and exceptional metal ion selectivity. In this study, the bifunctional ionic liquids [TOA][CY272] and [A336][P204] were investigated for selective extraction of molybdenum, nickel, and cobalt from synthetic solutions simulating industrial waste leachates. The ILs were dissolved in kerosene, and their extraction efficiencies were compared with raw components to evaluate improvements in selectivity and efficiency. Key operational parameters, such as metal ion concentration, extractant concentration, and pH, were optimized for maximum recovery. Two stripping agents, acidic and alkaline, were tested to enhance selective metal recovery. Results showed [A336][P204] achieved over 95% extraction efficiency for molybdenum with less than 4% co-extraction of nickel and cobalt, while [TOA][CY272] exhibited a maximum efficiency of less than 75% and lower selectivity. The appropriate stripping agent facilitated efficient metal separation. These findings highlight the potential of bifunctional ionic liquids as sustainable and environmentally friendly extractants for recovering strategic metals from secondary sources.