Hemp fibres used as a reinforcing agent and three polymeric matrices (polypropylene, bicomponent, recycled polyester) were used to obtain composite materials by needle punching and heat pressing. The influence of the hemp/matrix ratio and the nature of the matrix on the properties of the composites were analysed. The obtained composites were characterised by physical–mechanical indices, thermal analysis (thermogravimetry (TG), differential thermogravimetry (DTG) and Differential Scanning Calorimetry (DSC)), Fourier Transform Infrared Spectroscopy (FTIR-ATR) analysis, Scanning Electron Microscopy (SEM) and Chromatic measurements. The mechanical properties of composites are influenced by both the hemp/matrix ratio and the nature of the matrix. The thermal stability of composites decreased as the amount of hemp increased (for the same mass losses, the decomposition temperature decreased significantly for composites containing a quantity of hemp greater than 50%). Regarding the nature of the matrix, for the same mass loss, the highest decomposition temperature was presented by the composites containing recycled polyester as matrix, and the lowest one was presented by composites containing polypropylene fibres as matrix. The FTIR and SEM analyses highlight the changes that occurred in the structure of the composite, changes determined both by the amount of hemp in the composite and by the nature of the matrix.
Increasing environmental awareness has driven a shift in furniture production from traditional materials, such as wood and wood-based panels, to sustainable and environmentally friendly alternatives, such as natural-fiber-reinforced (NFR) composites. Environmental consciousness has become a key factor in both production and consumer choices, with growing demand for sustainably sourced materials, eco-friendly manufacturing processes, and durable furniture that helps reduce the impact of disposable products on the environment. This paper analyzes various requirements for natural-fiber-reinforced polymer composites used in furniture applications, including performance, structural–functional, ecological, economical, and safety requirements. It discusses factors influencing the performance of composite materials, such as the selection of matrix and reinforcing fibers, the matrix-to-reinforcement ratio, and the choice of manufacturing technology, as well as the compatibility and bonding between the matrix and fibers. Additionally, several standards commonly used to determine the mechanical, physical, and chemical properties of these materials are presented.
In recent years, the growth of environmental awareness has increased the interest in the development of biocomposites which are sustainable materials with an excellent price–performance ratio and low weight. The current study aimed to obtain and characterize the biocomposites prepared by thermoforming using coir fibres as reinforcing material and polypropylene as matrix. The biocomposites were produced with different coir fibres/polypropylene ratios and were characterized by physical–mechanical indices, thermal analysis, crystallinity, attenuated total reflection-Fourier transform infrared spectroscopy analysis (ATR-FTIR), scanning electron microscopy (SEM), and chromatic measurements. Both tensile and bending strength of biocomposites decreased when the coir fibre content increased. The melting temperature of biocomposite materials has decreased with the increase of the coir fibre loading. Regarding the thermal stability, the weight loss and degradation temperature increased with decreasing coir fibre content. The ATR-FTIR and SEM analyses underlined the modifications that took place in the structure of the biocomposites by modifying the coir fibres/matrix ratio.
Waste recycling is a solution that reduces the environmental impact of waste landfilling or incineration. The aim of this paper is to investigate both the effect of incorporating recycled fibers obtained by defibrating 50/50 hemp/rPP nonwoven waste and the effect of the compatibilizer on the properties of composite materials. Composites incorporating 50% and 100% recycled fibers were treated with 2.5% and 5% maleated polypropylene (MAPP), respectively, and compared to both the untreated composites and the composite obtained by thermoforming from the nonwovens that generated the waste. The incorporation of 50% and 100% recycled fibers into composites decreased the tensile strength by 17.1–22.6%, the elongation at break by 12.4–20.1%, the flexural strength by 6.6–9%, and flexural modulus by 10.3–37%. The addition of 5% MAPP showed the greatest improvements in mechanical properties of composites containing 100% recycled fibers, as follows: 19.2% increase in tensile strength, 3.8% increase in flexural strength, and 14.8% increase in flexural modulus. Thermal analysis established that at temperatures ranging between 20 °C and 120 °C, the composites were thermally stable. SEM analysis revealed good coverage of the reinforcing fibers, and EDX analysis confirmed the presence of the compatibilizing agent in the structure of the composite material.
Increasing environmental awareness has boosted interest in sustainable alternatives for binding natural reinforcing fibers in composites. Utilizing lignin, a biorenewable polymer byproduct from several industries, as a component in polymer matrices can lead to the development of more eco-friendly and high-performance composite materials. This research work aimed to investigate the effect of two types of lignin (lignosulfonate and soda lignin) on the properties of hemp fiber-reinforced polypropylene composites for furniture applications. The composites were produced by thermoforming six overlapping layers of nonwoven material. A 20% addition of soda lignin or lignosulfonate (relative to the nonwoven mass) was incorporated between the nonwoven layers made of 80% hemp and 20% polypropylene (PP). The addition of both types of lignin resulted in an increase in the tensile and bending strength of lignin-based composites, as well as a decrease in the absorbed water percentage. Compared to oriented strand board (OSB), lignin-based composites exhibited better properties. Regarding the two types of lignin used, the addition of lignosulfonate resulted in better composite properties than those containing soda lignin. Thermal analysis revealed that the thermal degradation of soda lignin begins long before the melting temperature of polypropylene. This early degradation explains the inferior properties of the composites containing soda lignin compared to those with lignosulfonate.
The continuous rise in textile waste, driven by global population growth and the proliferation of fast fashion, has raised concerns about its efficient recycling and sustainable management. This study aims to assess the feasibility of recycling textile waste by incorporating recycled cotton fibres as reinforcement in polypropylene-based composites. Specifically, it examines the mechanical, thermal, and chemical properties of composites composed of 50% recycled polypropylene and 50% reinforcing fibres (either virgin or recycled cotton), with and without the addition of 5% maleic anhydride-grafted polypropylene as a compatibilizer to enhance fibre-matrix adhesion. Although the use of recycled cotton as reinforcement reduced the mechanical properties of the composite material, the addition of 5% compatibilizer improved these properties to levels comparable to those of composite reinforced with virgin cotton.