Metal foams possess remarkable properties, such as lightweight, high compressive strength, lower specific weight, high stiffness, and high energy absorption. These properties make them highly desirable for many engineering applications, including lightweight materials, energy-absorption devices for aerospace and automotive industries, etc. For such potential applications, it is essential to understand the mechanical behaviour of these foams. Producing metal foams is a highly challenging task due to the coexistence of solid, liquid, and gaseous phases at different temperatures. Although numerous techniques are available for producing metal foams, fabricating foamed metal still suffers from imperfections and inconsistencies. Thus, a good understanding of various processing techniques and properties of the resulting foams is essential to improve the foam quality. This review discussed the types of metal foams available in the market and their properties, providing an overview of the production techniques involved and the contribution of metal foams to various applications. This review also discussed the challenges in foam fabrications and proposed several solutions to address these problems.

This study was conducted to improve the life-span of the biofilm produced from algae by evaluating the decomposition rate with the effect of cinnamon extraction oil (CEO). The biofilm was fabricated using the solution casting technique. The soil burying analysis demonstrated low moisture absorption of the biofilm, thus decelerating the degradation due to low swelling rate and micro-organism activity, prolonging the shelf-life of the biofilm. Hence, the addition of CEO also affects the strength properties of the biofilm. The maximum tensile strength was achieved with the addition of 5% CEO, which indicated a good intermolecular interaction between the biopolymer (algae) and cinnamon molecules. The tensile strength, which was measured at 4.80 MPa, correlated with the morphological structure. The latter was performed using SEM, where the surface showed the absence of a separating phase between the biofilm and cinnamon blend. This was evidenced by FTIR analysis, which confirmed the occurrence of no chemical reaction between the biofilm and CEO during processing. The prolongation shelf-life rate of biofilm with good tensile properties are achievable with the addition of 5% of CEO.

The compressive properties of powder metallurgy (PM)-based porous aluminum (Al) composites were optimized at three levels based on the following parameters: titanium (Ti)-coated diamond content, polymethylmethacrylate (PMMA) particle content, and PMMA particle size. A 3 × 3 matrix was used in the experimental design of an L9 orthogonal array to get nine sets of combinations. These nine compositions were then tested and analyzed for density, porosity, plateau stress, and energy absorption capacity. The effect of individual input parameters was assessed using the Taguchi-based means ratio and analysis of variance (ANOVA). The main effect plots articulated the optimal parameter levels for achieving maximum compressive property values (plateau stress and energy absorption capacity). The findings show that diamond content and PMMA particle size have a major impact on compressive properties. The ANOVA analysis yielded similar results, with diamond content accounting for the greatest value. Further, the response optimization of compressive properties revealed that maximum values could be obtained at optimum parameters: diamond content of 12 wt.%, PMMA particle size of 150 μm, and PMMA particle content of 25 wt.%. Confirmation tests on the optimal parameters revealed improved results as well as some minor errors and deviations, indicating that the chosen parameters are critical for controlling the compressive properties of Al composites.