As space missions proliferate and the payload requirements increase, the environmental impact of thrusters can no longer be considered negligible. Therefore, less impactful fuels such as methane are starting to be considered for launchers. In this paper we present a design case study for such a turbopump. Using both analytical models and Computational Fluid Dynamics techniques, we were able to reduce the size and weight of the turbopump assembly. Also, due to the elimination of some auxiliary systems, the overall efficiency was enhanced. This paper’s findings and methods can be transferred not only to launchers in its own class, but also to larger scale engines with a similar construction.

This paper outlines the development phases of a wave-driven Helicon Plasma Thruster for cutting-edge Low Earth Orbit (LEO) constellations. The two-stage ambipolar electric propulsion (EP) system combines the efficient ionization of an ultra-compact helicon reactor with plasma acceleration based on an ambipolar electric field provided by a magnetic nozzle. This paper reveals maturation challenges associated with an emerging EP system in the hundreds-watt class, followed by outlook strategies. A 3 cm diameter helicon reactor was operated using argon gas under a time-modulated RF power envelope ranging from 250 W to 500 W with a fixed magnetic field strength of 400 G. Magnetically enhanced inductively coupled plasma reactor characteristics based on half-wavelength right helical and Nagoya Type III antennas under capacitive (E-mode), inductive (W-mode), and wave coupling (W-mode) were systematically investigated based on Optical Emission Spectroscopy. The operation characteristics of a wave-heated reactor based on helicon configuration were investigated as a function of different operating parameters. This work demonstrates the ability of two-stage HPT using a compact helicon reactor and a cusped magnetic field to outperform today’s LEO spacecraft propulsion.

A disruptive Electric Propulsion system is proposed for next-generation Low-Earth-Orbit (LEO) small satellite constellations, utilizing an RF-powered Helicon Plasma Thruster (HPT). This system is built around a Magnetically Enhanced Inductively Coupled Plasma (MEICP) reactor, which enables acceleration of quasi-neutral plasma through a magnetic nozzle. The MEICP reactor features an innovative design with a multi-dipole magnetic confinement system, generated by neodymium iron boron (NdFeB) permanent magnets, combined with an azimuthally asymmetric half-wavelength right (HWRH) antenna and a variable-section ionization chamber. The plasma reactor is followed by a solenoid-free magnetic nozzle (MN), which facilitates the formation of an ambipolar potential drop, enabling the conversion of electron thermal energy into ion beam energy. This study explores the impact of an inhomogeneous magnetic field on the heating mechanism of the HPT and highlights its multi-mode operation within a pulsed power range of 200 to 500 W of RF. The discharge state, characterized by high-energy electron-excited ions and low-energy excited neutral particles in the plasma plume, was analyzed using optical emission spectroscopy (OES). The experimental testing campaign, conducted under pulsed power excitation, reveals that, as RF input power increases, the MEICP reactor transitions from inductive (H-mode) to wave coupling (W-mode) discharge modes. Spectrograms, electron temperature, and plasma density measurements were obtained for the Helicon Plasma Thruster within its operational envelope. Based on OES data, the ideal specific impulse was estimated to exceed 1000 s, highlighting the significant potential of this technology for future LEO/VLEO space missions.

The worldwide concern regarding the harmful effects of old polluting and toxic propellants has led to increased interest in new, green propellants and higher efficiency thrusters. This fact requires that a new generation of turbopumps, fit for these propellants, is developed. This paper focuses on the design of a radial inflow turbine, which was developed to power a single-shaft turbopump system for a 30 kN upper stage expander cycle thruster engine. The objective was to create a high-efficiency, compact, cheap-to-manufacture, 3D-printable turbine suitable to simultaneously power the methane and Oxygen pumps that feed the thruster. The total power consumed by the pumps for which this turbine was designed is 152 kW. The solution proposed in this paper includes measures such as elimination of the bladed diffuser, which was carried out to reduce the weight and the overall dimensions of the turbine. Comparing it with an axial turbine with the same power output, it has lower overall dimensions because it does not require a direction change at the inlet to the turbine bladed components, it does not require a stator to work, and its casing has a conical shape and is not cylindrical like the axial construction one. The proposed design has been analysed by CFD, which revealed that it can power the pumps. Analysis performed in off-design conditions indicated that the turbine has the best efficiency if the rotation speed and mass flow are varied at the same time. A breadboard model of the turbopump for which the turbine in this paper has been designed has been built using plastic and tested at pressures up to 6 bars using compressed air. The results indicate that above 1.5 bars of inlet pressure the turbine can overcome the internal resistances of the components and the rotor starts to spin. No indication of imbalance of the rotor was observed at maximum test pressure. Two configurations of the seals between the turbine and the adjacent pump have been tested, indicating that labyrinth seals must be doubled by floating ring seals.

Sustained cislunar logistics operations, including recurring support of the Lunar Gateway at EML1 and EML2, impose demanding propulsion requirements, including high ΔV budgets, restart capability, and long-duration propellant storage, which conventional propulsion approaches struggle to meet efficiently at scale. This study presents a novel cislunar mission architecture based on nuclear thermal propulsion (NTP), operating at a specific impulse of 900 s with liquid hydrogen as propellant and a hydrazine Reaction Control System (RCS) for proximity and docking maneuvers. The architecture is evaluated analytically through sequential application of the Tsiolkovsky rocket equation across two mission scenarios: a direct logistics transfer to EML1 (Scenario A) and a two-burn Gateway staging transfer from EML1 to EML2 (Scenario B), using a launch mass of 9000 kg, a 5% ΔV margin, and deterministic ΔV values of 3164 m/s for LEO→EML1, 160 m/s for EML1→EML2, and 37.36 m/s for RCS operations. The proposed architecture achieves a total propellant mass below 3044 kg and a total delivered mass between 5956 kg and 6071 kg across both scenarios. These results establish NTP as a technically credible foundation for scalable and sustainable cislunar transportation, with broad implications for the development of a permanent lunar economy.