The paper addresses the synthesis of a nano-fibre network by coaxial electrospinning, embedding the healing agent dicyclopentadiene (DCPD) in polyacrylonitrile (PAN) fibres. Compared to other encapsulation methods, the use of nano-fibres filled with healing agent have no effect on the mechanical properties of the matrix and can address a larger healing area. Additionally, carbon nanotubes were added as nanofillers to enhance the reactivity between DCPD and the epoxydic matrix. The self-healing capability of the nano-fibre network was carried out by flexural tests, at epoxy resin level and composite level. Results obtained from Fourier transform infrared (FTIR) spectrometry, thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) confirmed the successful encapsulation of DCPD healing agent in PAN fibres. Flexural tests indicate that after 48 h, the epoxy resin has recovered 84% of its flexural strength while the composite material recovered 93%.
Sound absorption coefficient is a commonly used parameter to characterize the acoustic properties of sound absorbing materials that plays an important role in noise attenuation. For this study a specific material has been chosen in order to be evaluated experimentally and compared with the simulated results. Both simulation and experimental assessments used to estimate the sound absorption coefficient are based on transfer function method in accordance with standard SR EN JSO 10354-2. Results are obtained for 15, 30, 45 mm material sample thickness in order to assess the relationship between absorption coefficient, thickness and frequency response. Comparative analysis is performed to determine differences given by the two approaches.
The current paper addresses the challenges in manufacturing a critical component of a centrifugal pump for space active thermal control systems of satellites, namely, the closed centrifugal impeller. Compared to the classical technologies, there is an obvious advantage of additive manufacturing of closed impellers, due to the possibility of creating complex geometries, which boost the hydraulic performances of the part and, implicitly, of the pump. In this regard, the authors performed a comparative analysis between a closed impeller obtained by classical machining and three manufactured by additive technology (selective laser melting) by means of dimensional inspection, non-destructive testing, and experimental evaluation. The study performed here showed that the additively manufactured closed impellers exhibited similar hydraulic performances to the classical one, without the need for performing post-processing of internal surfaces. Also, in terms of dimensional and geometrical stability, the additively manufactured closed impellers were within the imposed tolerances, demonstrating the feasibility of obtaining such complex parts by using additive manufacturing. Subsequently, the allocated time for manufacturing decreased by 75% for the closed impellers manufactured by additive technologies, and the need for using four technological processes was decreased to only two, printing and post-processing.
This paper presents an experimental investigation on using high strength-to-weight composite materials to reduce the mass of a centrifugal compressor impeller by 600%. By reducing the blades number from 17 to 7 and by doubling their thickness, the compression ratio and efficiency were maintained close to the reference metallic impeller. Using autoclave technology, seven composite blades were manufactured individually and assembled to form the impeller. After manufacturing, small deviations were found at the blade’s tip. As these deviations were found to be symmetrical, impeller balancing was successfully performed removing a total of 45 g of mass, followed by an experimental test on a dedicated test bench. Experimental testing identified the resonant frequencies of the composite centrifugal impeller at 13.43 Hz 805 rot/min and at 77 Hz with a 0.1 mm/s amplitude at 4400 rot/min, highlighting feasibility and the advantage of a composite compressor impeller design with application in centrifugal compressors and rotating machine assemblies and sub-assemblies. As there are numerous numerical investigations performed on the strength analysis and on the lay-up orientations mechanical behaviour for polymer composite materials with respect to the design of centrifugal impellers, no experimental evaluations in relevant working conditions have been performed to date. As the paper contains relevant experimental data on the subject, the outcome of the paper may aid the oil and gas or aviation industries.